{
  "target_application": "XR Devices (AR/VR/MR)",
  "physical_properties": {
    "density": "1.2",
    "tensile_strength": "65.0",
    "max_service_temperature": "120.0",
    "hardness": "R118",
    "standard_tolerance": "Typically ISO 2768-m. Tighter tolerances of +/- 0.05 mm are achievable on specific features but will increase machining time and cost."
  },
  "manufacturing_limits": {
    "equipment_hard_specs": "Clamping Force: 8000 kN (800 Ton); Tie Bar Distance (H x V): 1080 x 1080 mm; Platen Size: 1540 x 1540 mm; Max Shot Weight (PS): ~2500g - 3500g (depending on screw diameter); Max Injection Pressure: ~1750 bar; Mold Height (Min-Max): 400 - 1050 mm; Ejector Stroke: 250 mm.",
    "min_feature_size": "Min Wall Thickness: ~1.0 mm; Min Hole Diameter: ~1.0 mm (highly dependent on material and depth-to-diameter ratio).",
    "equipment_precision_grade": "Typically achieves dimensional tolerances of ±0.1mm to ±0.3mm for features under 100mm, or ±0.15% of nominal for larger dimensions. Capable of meeting plastic tolerance standard DIN 16742-TG6 with a high-quality mold and stable process control."
  },
  "commercial_parameters": {
    "factory_advantage": "Effectively molding low-viscosity polycarbonate for XR optical lens mounts is a challenge, primarily due to warpage from inconsistent packing pressure and material degradation. Our approach centers on leveraging the Yizumi UN-V5 800T's capabilities. After rigorous pre-drying of the hygroscopic raw material to prevent hydrolysis, we utilize the machine's responsive servo-hydraulic system. It delivers exceptionally stable, high injection pressures shot after shot. This consistency, combined with the machine's rigid, FEA-optimized platen structure that resists deflection, allows us to achieve complete, uniform mold packing. This single-step process at MechanoFab produces dimensionally stable, net-shape components that meet strict CE and FCC requirements without the secondary operations or high scrap rates common elsewhere.",
    "target_volume": "Optimized for 5,000-250,000 units"
  },
  "_dev_note_visual_proofs": "Currently empty by default. This array is a reserved structural hook. It will be asynchronously populated with YouTube/Video metadata by the 06_video_injector.py post-processing.",
  "visual_proofs": [],
  "mechanofab_connect": {
    "about_us": "MechanoFab is a premium managed manufacturing platform empowering global hardware innovators.",
    "instant_quote_url": "https://mechanofab.com/quote",
    "engineering_support_email": "rfq@mechanofab.com"
  }
}