{
  "target_application": "XR Devices (AR/VR/MR)",
  "physical_properties": {
    "density": "1.2",
    "tensile_strength": "65.0",
    "max_service_temperature": "120.0",
    "hardness": "R118",
    "standard_tolerance": "Typically ISO 2768-m. Tighter tolerances of +/- 0.05 mm are achievable on specific features but will increase machining time and cost."
  },
  "manufacturing_limits": {
    "equipment_hard_specs": "Clamping Force: 4000 kN (400 Ton-force); Tie Bar Distance (H x V): 720 x 720 mm; Max Mold Height: 730 mm; Min Mold Height: 250 mm; Max Opening Stroke: 680 mm; Ejector Stroke: 180 mm; Screw Diameter (B-Screw): 65 mm; Theoretical Shot Volume (PS): 897 cm³; Max Injection Pressure: 1800 bar; Platen Size: 1050 x 1050 mm.",
    "min_feature_size": "Min Wall Thickness: ~1.0 mm; Min Hole Diameter: ~1.0 mm (highly dependent on material and depth-to-diameter ratio).",
    "equipment_precision_grade": "Part dimensional tolerance achievable: IT8-IT10, depending heavily on part geometry, material, and mold quality. Machine position repeatability for key axes (injection, clamping) is typically within ±0.1mm, ensuring high shot-to-shot consistency."
  },
  "commercial_parameters": {
    "factory_advantage": "Effectively molding this hygroscopic polycarbonate for XR optical lens mounts hinges on absolute process stability. After our rigorous pre-drying protocol to prevent hydrolytic degradation, the material's high viscosity demands exceptional control. This is where the LK Potenza 400T's servo-hydraulic system becomes our critical advantage. Its closed-loop control delivers unwavering injection pressure and velocity profiles, shot after shot. This precision allows us to overcome the inherent challenges of shrinkage and warpage in highly complex geometries. While competitors might face inconsistencies leading to post-molding adjustments or high scrap rates, our MechanoFab process leverages the Potenza's repeatability to produce dimensionally accurate, net-shape lens mounts that meet stringent CE and RoHS standards directly from the mold, eliminating the need for secondary corrective steps and ensuring component integrity for critical XR applications.",
    "target_volume": "Optimized for 10,000-500,000 units"
  },
  "_dev_note_visual_proofs": "Currently empty by default. This array is a reserved structural hook. It will be asynchronously populated with YouTube/Video metadata by the 06_video_injector.py post-processing.",
  "visual_proofs": [],
  "mechanofab_connect": {
    "about_us": "MechanoFab is a premium managed manufacturing platform empowering global hardware innovators.",
    "instant_quote_url": "https://mechanofab.com/quote",
    "engineering_support_email": "rfq@mechanofab.com"
  }
}