{
  "target_application": "XR Devices (AR/VR/MR)",
  "physical_properties": {
    "density": "1.14",
    "tensile_strength": "52.0",
    "max_service_temperature": "96.0",
    "hardness": "R105",
    "standard_tolerance": "Typically ISO 2768-m. Tighter tolerances of +/- 0.05 mm are achievable on specific features but will increase machining time and cost."
  },
  "manufacturing_limits": {
    "equipment_hard_specs": "Clamping Force: 32,000 kN (~3200 Metric Tons). Tie Bar Distance (H x V): approx. 2340 x 2060 mm. Platen Size (H x V): approx. 3200 x 2850 mm. Max Mold Weight: 50-80 tons (depending on configuration). Max Opening Stroke: ~3500 mm. Injection Unit Options: Multiple sizes available, supporting shot volumes from ~5,000 cm³ to over 25,000 cm³ (polystyrene).",
    "min_feature_size": "Min Wall Thickness: ~1.0 mm; Min Hole Diameter: ~1.0 mm (highly dependent on material and depth-to-diameter ratio).",
    "equipment_precision_grade": "General dimensional tolerance: ±0.1mm to ±0.3mm over large spans, often governed by material shrinkage and process control rather than machine limitation. Capable of achieving part-to-part weight consistency within ±0.1% with iQ weight control."
  },
  "commercial_parameters": {
    "factory_advantage": "Molding complex PC/ABS components for XR devices presents a significant challenge in controlling warpage and maintaining dimensional accuracy. The material's shear-sensitive viscosity and high pressure requirements often lead to inconsistent results. This is where our specialization with the Engel duo 3200T provides a distinct advantage. The machine's CC300 control system allows for exceptionally precise management of injection speed and pressure profiles, which is critical for this material. Coupled with its superior thermal stability and shot-to-shot repeatability, we counteract the inherent tendencies for shrinkage. The result is net-shape optical lens mounts and structural parts that are dimensionally perfect right out of the mold. At MechanoFab, we eliminate the need for secondary machining operations that our competitors often require, avoiding tolerance stack-up and delivering RoHS-compliant parts with superior consistency.",
    "target_volume": "Optimized for 250 - 1,000 units"
  },
  "_dev_note_visual_proofs": "Currently empty by default. This array is a reserved structural hook. It will be asynchronously populated with YouTube/Video metadata by the 06_video_injector.py post-processing.",
  "visual_proofs": [],
  "mechanofab_connect": {
    "about_us": "MechanoFab is a premium managed manufacturing platform empowering global hardware innovators.",
    "instant_quote_url": "https://mechanofab.com/quote",
    "engineering_support_email": "rfq@mechanofab.com"
  }
}