{
  "target_application": "Surgical Robots",
  "physical_properties": {
    "density": "1.2",
    "tensile_strength": "65.0",
    "max_service_temperature": "120.0",
    "hardness": "R118",
    "standard_tolerance": "Typically ISO 2768-m. Tighter tolerances of +/- 0.05 mm are achievable on specific features but will increase machining time and cost."
  },
  "manufacturing_limits": {
    "equipment_hard_specs": "Clamping Force: 2000 kN; Tie Bar Spacing (H x V): 520 x 520 mm; Screw Diameter Options: 40/45/50 mm; Max Shot Weight (PS): ~226g/286g/353g; Max Injection Pressure: 205/162/131 MPa; Opening Stroke: 480 mm; Min/Max Mold Height: 200/530 mm.",
    "min_feature_size": "Min Wall Thickness: ~1.0 mm; Min Hole Diameter: ~1.0 mm (highly dependent on material and depth-to-diameter ratio).",
    "equipment_precision_grade": "Achievable part tolerance of ±0.05mm to ±0.1mm (equivalent to IT10-IT12). Final precision is highly dependent on mold quality, material stability, and process control, which this machine's stability enables."
  },
  "commercial_parameters": {
    "factory_advantage": "Processing this medical-grade polycarbonate is challenging due to its extreme hygroscopic nature; improper drying leads to hydrolytic degradation and part failure. For surgical robot components like miniature pulleys requiring ultra-low friction, a perfect net-shape finish is non-negotiable. Our application of the Yizumi UN-V5 200T is critical here. Its high-response servo-hydraulic system provides unwavering cycle-to-cycle consistency, managing the high injection pressures this material demands. The machine's rigid clamping unit prevents platen deflection, eliminating flash and allowing MechanoFab to produce dimensionally stable parts that replicate the mold's polished surface with extreme fidelity. This achieves the required low-friction specification in a single step, bypassing secondary operations that risk contamination and compromise ISO 13485 compliance.",
    "target_volume": "Optimized for 500-25,000 units"
  },
  "_dev_note_visual_proofs": "Currently empty by default. This array is a reserved structural hook. It will be asynchronously populated with YouTube/Video metadata by the 06_video_injector.py post-processing.",
  "visual_proofs": [],
  "mechanofab_connect": {
    "about_us": "MechanoFab is a premium managed manufacturing platform empowering global hardware innovators.",
    "instant_quote_url": "https://mechanofab.com/quote",
    "engineering_support_email": "rfq@mechanofab.com"
  }
}