{
  "target_application": "Surgical Robots",
  "physical_properties": {
    "density": "1.2",
    "tensile_strength": "65.0",
    "max_service_temperature": "120.0",
    "hardness": "R118",
    "standard_tolerance": "Typically ISO 2768-m. Tighter tolerances of +/- 0.05 mm are achievable on specific features but will increase machining time and cost."
  },
  "manufacturing_limits": {
    "equipment_hard_specs": "Clamping Force: 1500 kN (150-ton); Tie Bar Spacing (H x V): 470 x 470 mm; Max Shot Weight (PS): ~288g (with B-screw); Injection Pressure: Up to 2015 bar (201.5 MPa); Screw Diameters: 38/42/46 mm (A/B/C options); Mold Height (Min-Max): 150 - 480 mm; Opening Stroke: 410 mm; Drive System: Fully electric servo motors for all axes.",
    "min_feature_size": "Min Wall Thickness: ~1.0 mm; Min Hole Diameter: ~1.0 mm (highly dependent on material and depth-to-diameter ratio).",
    "equipment_precision_grade": "Achieves dimensional tolerances of ±0.05 mm on well-designed parts and molds. Capable of producing parts within an IT8 - IT10 tolerance grade consistently. With process optimization and a high-quality mold, achieving IT7 on critical dimensions is feasible."
  },
  "commercial_parameters": {
    "factory_advantage": "Molding medical-grade polycarbonate presents a significant process control challenge due to its extreme hygroscopicity, where any moisture leads to hydrolytic degradation. Our strategy leverages the LK Eletta 150T's all-electric platform. Its closed-loop servo controls provide the exceptional shot-to-shot consistency and precise high-pressure injection needed to perfectly form intricate features, like the grooves of a miniature wire-drive pulley. This precision allows us to achieve a net-shape part with a surface finish that minimizes friction directly from the mold, satisfying the stringent demands of surgical robotics without secondary operations. The oil-free operation of the Eletta is also critical for maintaining the ISO 13485 cleanroom environment required for such components, ensuring biocompatibility and compliance at MechanoFab.",
    "target_volume": "Optimized for 500-5,000 units"
  },
  "_dev_note_visual_proofs": "Currently empty by default. This array is a reserved structural hook. It will be asynchronously populated with YouTube/Video metadata by the 06_video_injector.py post-processing.",
  "visual_proofs": [],
  "mechanofab_connect": {
    "about_us": "MechanoFab is a premium managed manufacturing platform empowering global hardware innovators.",
    "instant_quote_url": "https://mechanofab.com/quote",
    "engineering_support_email": "rfq@mechanofab.com"
  }
}