{
  "target_application": "Surgical Robots",
  "physical_properties": {
    "density": "1.05",
    "tensile_strength": "45.0",
    "max_service_temperature": "78.0",
    "hardness": "R105",
    "standard_tolerance": "Typically ISO 2768-m. Tighter tolerances of +/- 0.05 mm are achievable on specific features but will increase machining time and cost."
  },
  "manufacturing_limits": {
    "equipment_hard_specs": "Clamping Force: 16000 kN (1600 Ton-force). Injection Unit: Screw Diameter 130mm. Max Shot Weight (PS): ~8500g. Tie Bar Distance (H x V): 1620mm x 1420mm. Platen Size (H x V): 2300mm x 2100mm. Max Daylight: 3100mm. Opening Stroke: 1500mm. Min/Max Mold Height: 600mm / 1600mm.",
    "min_feature_size": "Min Wall Thickness: ~1.0 mm; Min Hole Diameter: ~1.0 mm (highly dependent on material and depth-to-diameter ratio).",
    "equipment_precision_grade": "Typically achieves DIN 16742 TG7-TG8 or part tolerances of ±0.2mm over large dimensions. For well-designed parts with stable processes, critical features can meet IT11 grade. Platen parallelism is maintained within 0.15mm."
  },
  "commercial_parameters": {
    "factory_advantage": "Handling high-gloss ABS for medical applications demands absolute process stability. The material's high melt viscosity often leads to flow marks and weak weld lines on less capable equipment. We leverage the immense platen rigidity of the LK Forza 1600T, not for part size, but for supreme stability. This rigidity eliminates deflection, even with the high, consistent injection pressures required for viscous medical-grade polymers. Paired with the machine's Moog valve for micro-second response on injection control, we achieve flawless, high-gloss surfaces and consistent part density, shot after shot. This net-shape molding capability within our validated process at MechanoFab is critical for producing dimensionally stable components that meet stringent ISO 13485 requirements directly from the tool.",
    "target_volume": "Optimized for 10,000 - 500,000 units"
  },
  "_dev_note_visual_proofs": "Currently empty by default. This array is a reserved structural hook. It will be asynchronously populated with YouTube/Video metadata by the 06_video_injector.py post-processing.",
  "visual_proofs": [],
  "mechanofab_connect": {
    "about_us": "MechanoFab is a premium managed manufacturing platform empowering global hardware innovators.",
    "instant_quote_url": "https://mechanofab.com/quote",
    "engineering_support_email": "rfq@mechanofab.com"
  }
}