{
  "target_application": "Surgical Robots",
  "physical_properties": {
    "density": "1.05",
    "tensile_strength": "45.0",
    "max_service_temperature": "78.0",
    "hardness": "R105",
    "standard_tolerance": "Typically ISO 2768-m. Tighter tolerances of +/- 0.05 mm are achievable on specific features but will increase machining time and cost."
  },
  "manufacturing_limits": {
    "equipment_hard_specs": "Clamping Force: 1600 kN (160T). Tie Bar Spacing (H x V): 460 x 460 mm. Max Mold Height: 480 mm. Min Mold Height: 160 mm. Screw Diameter Options: 36/40/45 mm. Theoretical Shot Volume (with 40mm screw): 226 cm³. Max Shot Weight (PS, with 40mm screw): ~202 g. Max Injection Pressure: 177 MPa.",
    "min_feature_size": "Min Wall Thickness: ~1.0 mm; Min Hole Diameter: ~1.0 mm (highly dependent on material and depth-to-diameter ratio).",
    "equipment_precision_grade": "General part tolerance: ±0.1 mm (conforming to ISO 2768-m). Can achieve ±0.05 mm on critical dimensions with a high-quality mold and stable process control. Dimensional repeatability corresponds to IT Grade 10-12."
  },
  "commercial_parameters": {
    "factory_advantage": "Molding high-gloss ABS for surgical robot housings demands absolute control over the material's high melt viscosity and hygroscopic nature. The precision servo-hydraulic system on our Haitian Mars III 160T provides the unwavering injection pressure required to achieve a flawless, high-gloss surface finish directly from the mold, eliminating flow lines. This net-shape capability is crucial for producing aesthetically perfect and easy-to-clean external components compliant with ISO 13485. At MechanoFab, we enforce strict material pre-drying protocols (2-4 hours at 80°C) to prevent hydrolysis, preserving the material's impact strength and ensuring it meets biocompatibility standards like ISO 10993. The Haitian's renowned reliability allows us to maintain this validated process window consistently, delivering production parts without secondary operations that could introduce contamination or surface defects.",
    "target_volume": "Optimized for 1,000-50,000 units"
  },
  "_dev_note_visual_proofs": "Currently empty by default. This array is a reserved structural hook. It will be asynchronously populated with YouTube/Video metadata by the 06_video_injector.py post-processing.",
  "visual_proofs": [],
  "mechanofab_connect": {
    "about_us": "MechanoFab is a premium managed manufacturing platform empowering global hardware innovators.",
    "instant_quote_url": "https://mechanofab.com/quote",
    "engineering_support_email": "rfq@mechanofab.com"
  }
}