{
  "target_application": "Surgical Robots",
  "physical_properties": {
    "density": "1.05",
    "tensile_strength": "45.0",
    "max_service_temperature": "78.0",
    "hardness": "R105",
    "standard_tolerance": "Typically ISO 2768-m. Tighter tolerances of +/- 0.05 mm are achievable on specific features but will increase machining time and cost."
  },
  "manufacturing_limits": {
    "equipment_hard_specs": "Clamping Force: 15000 kN (~1500 metric tons). Platen Size (H x V): 2100 x 1800 mm. Distance Between Tie Bars (H x V): 1530 x 1200 mm. Max Shot Weight (PS): Approx. 8500g (dependent on injection unit configuration). Max Injection Pressure: Up to 2200 bar. Dry Cycle Time: Approx. 4.5 seconds.",
    "min_feature_size": "Min Wall Thickness: ~1.0 mm; Min Hole Diameter: ~1.0 mm (highly dependent on material and depth-to-diameter ratio).",
    "equipment_precision_grade": "Capable of achieving IT8-IT10 tolerances on well-designed parts. Part-to-part weight repeatability is exceptional, often within ±0.08% under stable process conditions. Final precision is heavily dependent on mold quality, material consistency, and ambient factory conditions."
  },
  "commercial_parameters": {
    "factory_advantage": "Tackling the high melt viscosity of ABS for high-gloss surgical robot housings demands absolute process control. The material's tendency to show flow lines or weak weld lines is a common failure point. Our approach leverages the exceptional shot-to-shot consistency of the Engel duo 1500T. Its servohydraulic system provides the sustained, high injection pressure needed to fully pack complex geometries, eliminating cosmetic flaws and ensuring robust part integrity. This level of precision, a hallmark of the MechanoFab production floor, allows us to mold net-shape components that meet stringent ISO 13485 requirements without secondary finishing operations. We consistently deliver dimensionally stable, A-class surface parts directly from the tool, mitigating the risks of hydrolysis and splay marks through rigorous material pre-drying and process stability.",
    "target_volume": "Optimized for 1,000-50,000 units"
  },
  "_dev_note_visual_proofs": "Currently empty by default. This array is a reserved structural hook. It will be asynchronously populated with YouTube/Video metadata by the 06_video_injector.py post-processing.",
  "visual_proofs": [],
  "mechanofab_connect": {
    "about_us": "MechanoFab is a premium managed manufacturing platform empowering global hardware innovators.",
    "instant_quote_url": "https://mechanofab.com/quote",
    "engineering_support_email": "rfq@mechanofab.com"
  }
}