{
  "target_application": "Surgical Robots",
  "physical_properties": {
    "density": "1.05",
    "tensile_strength": "45.0",
    "max_service_temperature": "78.0",
    "hardness": "R105",
    "standard_tolerance": "Typically ISO 2768-m. Tighter tolerances of +/- 0.05 mm are achievable on specific features but will increase machining time and cost."
  },
  "manufacturing_limits": {
    "equipment_hard_specs": "Clamping Force: 1000 kN; Tie Bar Spacing: 460mm x 410mm; Platen Size: 660mm x 610mm; Max Shot Size (PS): 36 cm³ (with 22mm screw); Max Injection Pressure: 250 MPa; Max Injection Speed: 330 mm/s; Min/Max Mold Height: 200mm - 450mm.",
    "min_feature_size": "Min Wall Thickness: ~1.0 mm; Min Hole Diameter: ~1.0 mm (highly dependent on material and depth-to-diameter ratio).",
    "equipment_precision_grade": "Typical achievable part tolerance: ±0.02mm to ±0.08mm, heavily dependent on part geometry, material selection, and mold quality. Capable of producing parts within ISO 20457 Grade 3-4 (Fine to Medium)."
  },
  "commercial_parameters": {
    "factory_advantage": "Molding ABS for precision applications like surgical robot housings presents a dual challenge: its high melt viscosity can cause flow lines, and its tendency to absorb moisture leads to splay. Our approach hinges on the Fanuc Roboshot α-SiB 100T. Its all-electric servo drives provide unparalleled shot-to-shot repeatability, a level of control hydraulic machines can't match. This allows us to maintain the exact injection pressures needed to overcome viscosity and achieve a flawless, high-gloss finish. The machine's AI-driven process control actively compensates for any material variations, ensuring consistent packing and eliminating weld line weaknesses. At MechanoFab, we leverage this capability to produce net-shape components that meet stringent ISO 13485 requirements directly from the tool, bypassing the need for secondary operations and guaranteeing the dimensional integrity crucial for robotic assemblies.",
    "target_volume": "Optimized for 500-10,000 units"
  },
  "_dev_note_visual_proofs": "Currently empty by default. This array is a reserved structural hook. It will be asynchronously populated with YouTube/Video metadata by the 06_video_injector.py post-processing.",
  "visual_proofs": [],
  "mechanofab_connect": {
    "about_us": "MechanoFab is a premium managed manufacturing platform empowering global hardware innovators.",
    "instant_quote_url": "https://mechanofab.com/quote",
    "engineering_support_email": "rfq@mechanofab.com"
  }
}