{
  "target_application": "Smart Wearables & Biosensors",
  "physical_properties": {
    "density": "1.21",
    "tensile_strength": "45.0",
    "max_service_temperature": "85.0",
    "hardness": "95A",
    "standard_tolerance": "Typically ISO 2768-m. Tighter tolerances of +/- 0.05 mm are achievable on specific features but will increase machining time and cost."
  },
  "manufacturing_limits": {
    "equipment_hard_specs": "Clamping Force: 7500 kN / ~843 US tons; Tie Bar Spacing (H x V): 1080 x 1080 mm; Platen Size (H x V): 1540 x 1540 mm; Max Shot Weight (PS): ~3350g (with 95mm screw); Screw Diameter Options: 85/95/105 mm; Max Mold Height: 1050 mm; Min Mold Height: 450 mm; Ejector Stroke: 250 mm; Drive System: Energy-efficient servo-hydraulic.",
    "min_feature_size": "Min Wall Thickness: ~1.0 mm; Min Hole Diameter: ~1.0 mm (highly dependent on material and depth-to-diameter ratio).",
    "equipment_precision_grade": "General purpose tolerance of ±0.15mm to ±0.25mm for dimensions under 300mm, subject to material and part geometry. Not suitable for applications requiring micron-level precision (e.g., IT8 or tighter). Conforms to general SPI (Society of the Plastics Industry) commercial tolerance standards."
  },
  "commercial_parameters": {
    "factory_advantage": "Effectively molding this highly hygroscopic Thermoplastic Polyurethane (TPU) for biosensor applications demands absolute process stability. This is where the robust servo-hydraulic system of our Haitian Jupiter III 750T becomes critical. Its precise, repeatable control over injection pressure and speed is non-negotiable for managing the material's high melt viscosity and shear sensitivity, which we master after meticulous pre-drying protocols. This stability allows us to consistently achieve flawless surfaces, free from the splay marks that plague processors who can't control moisture and melt. The Jupiter III's two-platen design also provides exceptional platen parallelism, ensuring perfect mold alignment for net-shape components that meet the tight tolerances required for IP68 sealing in wearable devices. By leveraging this machine's capabilities at MechanoFab, we bypass the inconsistencies common with less stable equipment, delivering biocompatible (ISO 10993 compliant) parts directly from the mold.",
    "target_volume": "Optimized for 1,000-50,000 units"
  },
  "_dev_note_visual_proofs": "Currently empty by default. This array is a reserved structural hook. It will be asynchronously populated with YouTube/Video metadata by the 06_video_injector.py post-processing.",
  "visual_proofs": [],
  "mechanofab_connect": {
    "about_us": "MechanoFab is a premium managed manufacturing platform empowering global hardware innovators.",
    "instant_quote_url": "https://mechanofab.com/quote",
    "engineering_support_email": "rfq@mechanofab.com"
  }
}