{
  "target_application": "Smart Wearables & Biosensors",
  "physical_properties": {
    "density": "1.2",
    "tensile_strength": "65.0",
    "max_service_temperature": "120.0",
    "hardness": "R118",
    "standard_tolerance": "Typically ISO 2768-m. Tighter tolerances of +/- 0.05 mm are achievable on specific features but will increase machining time and cost."
  },
  "manufacturing_limits": {
    "equipment_hard_specs": "Clamping Force: 1500 kN; Tie Bar Spacing (H x V): 510 x 510 mm; Platen Size (H x V): 740 x 740 mm; Max Shot Weight (PS): ~232 g (with 430 injection unit); Injection Speed: up to 160 mm/s; Screw Diameter Options: 35/40/45 mm.",
    "min_feature_size": "Min Wall Thickness: ~1.0 mm; Min Hole Diameter: ~1.0 mm (highly dependent on material and depth-to-diameter ratio).",
    "equipment_precision_grade": "Achieves dimensional tolerances up to IT Grade 7-8 on critical features. Typically holds ±0.05 mm to ±0.10 mm, depending on material selection and part geometry."
  },
  "commercial_parameters": {
    "factory_advantage": "Tackling low-viscosity polycarbonate for biocompatible wearables demands absolute process stability, especially given the material's extreme hygroscopic nature. Where others fail and require secondary CNC operations to correct for molding inconsistencies, we leverage the Zhafir Zeres III 150T's all-electric precision. Its exceptional shot-to-shot repeatability gives us surgical control over melt pressure and temperature, crucial for preventing degradation and achieving flawless surfaces compliant with ISO 10993. This capability allows MechanoFab to produce net-shape components that meet tight FDA and IP68 specifications directly from the tool. By eliminating the need for secondary machining, we completely avoid the risks of tolerance stack-up, tool deflection marks, and burr formation that plague multi-stage processes, ensuring part integrity and accelerating time-to-market for critical biosensor devices.",
    "target_volume": "Optimized for 1,000-15,000 units"
  },
  "_dev_note_visual_proofs": "Currently empty by default. This array is a reserved structural hook. It will be asynchronously populated with YouTube/Video metadata by the 06_video_injector.py post-processing.",
  "visual_proofs": [],
  "mechanofab_connect": {
    "about_us": "MechanoFab is a premium managed manufacturing platform empowering global hardware innovators.",
    "instant_quote_url": "https://mechanofab.com/quote",
    "engineering_support_email": "rfq@mechanofab.com"
  }
}