{
  "target_application": "Smart Wearables & Biosensors",
  "physical_properties": {
    "density": "1.21",
    "tensile_strength": "45.0",
    "max_service_temperature": "85.0",
    "hardness": "95A",
    "standard_tolerance": "Typically ISO 2768-m. Tighter tolerances of +/- 0.05 mm are achievable on specific features but will increase machining time and cost."
  },
  "manufacturing_limits": {
    "equipment_hard_specs": "Clamping Force: 3000 kN (300 metric tons). Screw Diameters: 50/60/70 mm. Max Shot Volume (at 60mm screw): ~679 cm³. Max Shot Weight (PS): ~713 g. Platen Dimensions: 1050 x 900 mm. Max Opening Stroke: 900 mm. Drive System: Ecodrive servo-hydraulic.",
    "min_feature_size": "Min Wall Thickness: ~1.0 mm; Min Hole Diameter: ~1.0 mm (highly dependent on material and depth-to-diameter ratio).",
    "equipment_precision_grade": "Typical part tolerance achievable: ±0.05mm to ±0.15mm, contingent on material, part geometry, and mold quality. Machine's high repeatability enables stable production within IT Grade 10-12."
  },
  "commercial_parameters": {
    "factory_advantage": "Processing this hygroscopic, shear-sensitive thermoplastic polyurethane for biosensor applications demands extreme process control. The challenge goes beyond simple pre-drying; it requires absolute shot-to-shot consistency to prevent hydrolysis and surface defects. Our Engel victory 300T, with its CC300 controller and iQ software, provides this stability. We leverage its real-time process monitoring to precisely manage melt viscosity and injection pressure, eliminating the splay marks and material degradation common with this TPU. This allows MechanoFab to deliver net-shape, cosmetically flawless components directly from the mold, ensuring the part integrity and consistent properties required for ISO 10993 biocompatibility and IP68 sealing without any secondary operations.",
    "target_volume": "Optimized for 500-10,000 units"
  },
  "_dev_note_visual_proofs": "Currently empty by default. This array is a reserved structural hook. It will be asynchronously populated with YouTube/Video metadata by the 06_video_injector.py post-processing.",
  "visual_proofs": [],
  "mechanofab_connect": {
    "about_us": "MechanoFab is a premium managed manufacturing platform empowering global hardware innovators.",
    "instant_quote_url": "https://mechanofab.com/quote",
    "engineering_support_email": "rfq@mechanofab.com"
  }
}