{
  "target_application": "Smart Wearables & Biosensors",
  "physical_properties": {
    "density": "1.2",
    "tensile_strength": "65.0",
    "max_service_temperature": "120.0",
    "hardness": "R118",
    "standard_tolerance": "Typically ISO 2768-m. Tighter tolerances of +/- 0.05 mm are achievable on specific features but will increase machining time and cost."
  },
  "manufacturing_limits": {
    "equipment_hard_specs": "Clamping Force: 6000 kN (600 Ton); Tie Bar Spacing (H x V): 920 x 920 mm; Platen Size (H x V): 1320 x 1320 mm; Max Shot Weight (PS): ~1075 g (with 3300 injection unit); Mold Thickness (Min-Max): 350 - 920 mm; Max Daylight: 1820 mm; Ejector Stroke: 220 mm.",
    "min_feature_size": "Min Wall Thickness: ~1.0 mm; Min Hole Diameter: ~1.0 mm (highly dependent on material and depth-to-diameter ratio).",
    "equipment_precision_grade": "Typical part tolerance: ±0.1 mm on features up to 100mm. Can achieve DIN 16742-TG6 under a stable process window with high-quality tooling. Not intended for micro-molding tolerances."
  },
  "commercial_parameters": {
    "factory_advantage": "Handling this specific grade of polycarbonate for biosensor applications is all about moisture control and process stability. While aggressive pre-drying is non-negotiable to prevent hydrolytic degradation, that's only half the battle. The exceptional process stability of our Haitian Mars III 600T is where we gain a critical edge. Its precise and repeatable control over injection pressure and melt temperature creates a stable processing window, mitigating the risks of molecular weight reduction despite the material's high melt viscosity. This allows us at MechanoFab to achieve true net-shape components, consistently meeting the tight tolerances required for IP68-rated wearable enclosures. This reliability eliminates the part-to-part variations that plague less stable systems, ensuring the final component's integrity for ISO 10993 biocompatibility compliance without requiring costly secondary operations.",
    "target_volume": "Optimized for 1,000-100,000 units"
  },
  "_dev_note_visual_proofs": "Currently empty by default. This array is a reserved structural hook. It will be asynchronously populated with YouTube/Video metadata by the 06_video_injector.py post-processing.",
  "visual_proofs": [],
  "mechanofab_connect": {
    "about_us": "MechanoFab is a premium managed manufacturing platform empowering global hardware innovators.",
    "instant_quote_url": "https://mechanofab.com/quote",
    "engineering_support_email": "rfq@mechanofab.com"
  }
}