{
  "target_application": "Smart Wearables & Biosensors",
  "physical_properties": {
    "density": "1.21",
    "tensile_strength": "45.0",
    "max_service_temperature": "85.0",
    "hardness": "95A",
    "standard_tolerance": "Typically ISO 2768-m. Tighter tolerances of +/- 0.05 mm are achievable on specific features but will increase machining time and cost."
  },
  "manufacturing_limits": {
    "equipment_hard_specs": "Clamping Force: 16000 kN (1600 Ton-force). Injection Unit: Screw Diameter 130mm. Max Shot Weight (PS): ~8500g. Tie Bar Distance (H x V): 1620mm x 1420mm. Platen Size (H x V): 2300mm x 2100mm. Max Daylight: 3100mm. Opening Stroke: 1500mm. Min/Max Mold Height: 600mm / 1600mm.",
    "min_feature_size": "Min Wall Thickness: ~1.0 mm; Min Hole Diameter: ~1.0 mm (highly dependent on material and depth-to-diameter ratio).",
    "equipment_precision_grade": "Typically achieves DIN 16742 TG7-TG8 or part tolerances of ±0.2mm over large dimensions. For well-designed parts with stable processes, critical features can meet IT11 grade. Platen parallelism is maintained within 0.15mm."
  },
  "commercial_parameters": {
    "factory_advantage": "Processing this highly hygroscopic and shear-sensitive TPU for biosensor housings presents a significant challenge; hydrolysis can easily cause surface defects and compromise part integrity. Our approach leverages the LK Forza 1600T's capabilities to master this material. The machine's high-precision injection control, governed by a Moog valve, ensures exceptional shot-to-shot repeatability, counteracting the material's inherent viscosity sensitivity. Furthermore, the superior platen rigidity of the Forza's box-structure frame eliminates deflection under high packing pressure. This prevents flash, allowing us at MechanoFab to produce net-shape, IP68-compliant parts directly from the tool. This single-step process avoids secondary deflashing operations, preserving dimensional accuracy and ensuring the biocompatibility required by ISO 13485 and ISO 10993 standards for wearable devices.",
    "target_volume": "Optimized for 100-1,000 units"
  },
  "_dev_note_visual_proofs": "Currently empty by default. This array is a reserved structural hook. It will be asynchronously populated with YouTube/Video metadata by the 06_video_injector.py post-processing.",
  "visual_proofs": [],
  "mechanofab_connect": {
    "about_us": "MechanoFab is a premium managed manufacturing platform empowering global hardware innovators.",
    "instant_quote_url": "https://mechanofab.com/quote",
    "engineering_support_email": "rfq@mechanofab.com"
  }
}