{
  "target_application": "Smart Wearables & Biosensors",
  "physical_properties": {
    "density": "1.05",
    "tensile_strength": "45.0",
    "max_service_temperature": "78.0",
    "hardness": "R105",
    "standard_tolerance": "Typically ISO 2768-m. Tighter tolerances of +/- 0.05 mm are achievable on specific features but will increase machining time and cost."
  },
  "manufacturing_limits": {
    "equipment_hard_specs": "Clamping Force: 900 kN; Tie Bar Spacing (H x V): 410 x 410 mm; Max Shot Weight (PS): ~135 g (with 35mm screw); Injection Pressure: up to 2,050 bar; Min/Max Mold Height: 160 / 460 mm; Max Opening Stroke: 360 mm.",
    "min_feature_size": "Min Wall Thickness: ~1.0 mm; Min Hole Diameter: ~1.0 mm (highly dependent on material and depth-to-diameter ratio).",
    "equipment_precision_grade": "Process repeatability enables finished part tolerances of ±0.05 mm on critical dimensions with stable engineering polymers. Machine positioning repeatability is typically within ±0.01 mm, supporting a process capability (Cpk) > 1.67 for demanding applications."
  },
  "commercial_parameters": {
    "factory_advantage": "Tackling the high melt viscosity of this specific ABS grade for wearable housings demands absolute process stability, as any fluctuation can result in flow lines or weak weld lines. Our approach leverages the all-electric Zhafir Zeres III 90T. Its servo-driven precision provides unparalleled shot-to-shot consistency, allowing us to maintain the exact injection pressure needed to achieve a flawless, high-gloss finish directly from the mold. This net-shape capability is critical. Furthermore, the Zeres' oil-free operation is non-negotiable for our MechanoFab medical device clients, ensuring every part meets biocompatibility standards like ISO 10993 without risk of contamination. We meticulously pre-dry the material to eliminate splay marks, guaranteeing part integrity and cosmetic perfection in a single, optimized cycle.",
    "target_volume": "Optimized for 500-10,000 units"
  },
  "_dev_note_visual_proofs": "Currently empty by default. This array is a reserved structural hook. It will be asynchronously populated with YouTube/Video metadata by the 06_video_injector.py post-processing.",
  "visual_proofs": [],
  "mechanofab_connect": {
    "about_us": "MechanoFab is a premium managed manufacturing platform empowering global hardware innovators.",
    "instant_quote_url": "https://mechanofab.com/quote",
    "engineering_support_email": "rfq@mechanofab.com"
  }
}