{
  "target_application": "Smart Wearables & Biosensors",
  "physical_properties": {
    "density": "1.05",
    "tensile_strength": "45.0",
    "max_service_temperature": "78.0",
    "hardness": "R105",
    "standard_tolerance": "Typically ISO 2768-m. Tighter tolerances of +/- 0.05 mm are achievable on specific features but will increase machining time and cost."
  },
  "manufacturing_limits": {
    "equipment_hard_specs": "Clamping Force: 2300 kN / 230 Ton. Tie Bar Spacing (H x V): 580 x 580 mm. Max Shot Weight (PS): ~435 g (with B-screw, 50mm diameter). Injection Pressure Max: 205 MPa. Mold Height (Min-Max): 200 - 610 mm. Drive System: All-electric for injection, clamping, and plasticizing; integrated servo-hydraulic circuit for core pulls and ejectors.",
    "min_feature_size": "Min Wall Thickness: ~1.0 mm; Min Hole Diameter: ~1.0 mm (highly dependent on material and depth-to-diameter ratio).",
    "equipment_precision_grade": "Achieves IT10-IT12 under standard production. With a precision mold and stable process parameters, part-to-part dimensional repeatability can be held within ±0.05mm to ±0.1mm, highly dependent on material choice and geometry."
  },
  "commercial_parameters": {
    "factory_advantage": "Tackling the high melt viscosity and moisture sensitivity of ABS for wearable enclosures is a matter of precise control. The Zhafir Zeres III 230T's integrated servo-hydraulic system provides exceptional shot-to-shot repeatability, ensuring consistent pressure to achieve a flawless high-gloss finish without creating flow lines. This stability, combined with our stringent material pre-drying, eliminates splay marks. The machine's proficiency with complex core-pulls allows the MechanoFab team to mold intricate, net-shape housings for biosensors in a single cycle. This direct-to-part approach meets demanding IP68 and ISO 13485 standards from the mold, completely avoiding secondary operations and their associated tolerance stack-up issues.",
    "target_volume": "Optimized for 500-10,000 units"
  },
  "_dev_note_visual_proofs": "Currently empty by default. This array is a reserved structural hook. It will be asynchronously populated with YouTube/Video metadata by the 06_video_injector.py post-processing.",
  "visual_proofs": [],
  "mechanofab_connect": {
    "about_us": "MechanoFab is a premium managed manufacturing platform empowering global hardware innovators.",
    "instant_quote_url": "https://mechanofab.com/quote",
    "engineering_support_email": "rfq@mechanofab.com"
  }
}