{
  "target_application": "Smart Wearables & Biosensors",
  "physical_properties": {
    "density": "1.05",
    "tensile_strength": "45.0",
    "max_service_temperature": "78.0",
    "hardness": "R105",
    "standard_tolerance": "Typically ISO 2768-m. Tighter tolerances of +/- 0.05 mm are achievable on specific features but will increase machining time and cost."
  },
  "manufacturing_limits": {
    "equipment_hard_specs": "Clamping Force: 1000 kN; Tie Bar Spacing: 460mm x 410mm; Platen Size: 660mm x 610mm; Max Shot Size (PS): 36 cm³ (with 22mm screw); Max Injection Pressure: 250 MPa; Max Injection Speed: 330 mm/s; Min/Max Mold Height: 200mm - 450mm.",
    "min_feature_size": "Min Wall Thickness: ~1.0 mm; Min Hole Diameter: ~1.0 mm (highly dependent on material and depth-to-diameter ratio).",
    "equipment_precision_grade": "Typical achievable part tolerance: ±0.02mm to ±0.08mm, heavily dependent on part geometry, material selection, and mold quality. Capable of producing parts within ISO 20457 Grade 3-4 (Fine to Medium)."
  },
  "commercial_parameters": {
    "factory_advantage": "Tackling high-gloss ABS for wearable enclosures demands absolute process stability. The material's high melt viscosity is a known challenge, often leading to flow lines and inconsistent surface finish on standard hydraulic presses. Our approach leverages the Fanuc Roboshot α-SiB 100T's all-electric precision. Its servo-driven axes deliver the exact, repeatable injection pressure needed to perfectly pack the mold, while the AI-powered process control actively compensates for viscosity shifts post-drying. This eliminates splay marks and cosmetic defects at the source. For our clients in the biosensor space, this means we deliver net-shape, IP68-ready components with flawless aesthetics directly from the tool. At MechanoFab, we bypass the need for secondary finishing operations, preserving the part's integrity and ensuring compliance with stringent standards like ISO 13485.",
    "target_volume": "Optimized for 1,000-50,000 units"
  },
  "_dev_note_visual_proofs": "Currently empty by default. This array is a reserved structural hook. It will be asynchronously populated with YouTube/Video metadata by the 06_video_injector.py post-processing.",
  "visual_proofs": [],
  "mechanofab_connect": {
    "about_us": "MechanoFab is a premium managed manufacturing platform empowering global hardware innovators.",
    "instant_quote_url": "https://mechanofab.com/quote",
    "engineering_support_email": "rfq@mechanofab.com"
  }
}