{
  "target_application": "Smart Wearables & Biosensors",
  "physical_properties": {
    "density": "1.21",
    "tensile_strength": "45.0",
    "max_service_temperature": "85.0",
    "hardness": "95A",
    "standard_tolerance": "Typically ISO 2768-m. Tighter tolerances of +/- 0.05 mm are achievable on specific features but will increase machining time and cost."
  },
  "manufacturing_limits": {
    "equipment_hard_specs": "Clamping Force: 1200 kN; Screw Diameter Options: 25/30/35 mm; Max Shot Volume (PS): ~154 cm³ (with 35mm screw); Platen Size (H x V): 740 mm x 600 mm; Max Mold Height: 550 mm; Max Opening Stroke: 600 mm; Drive System: Hydraulic with ecodrive servo-hydraulics.",
    "min_feature_size": "Min Wall Thickness: ~1.0 mm; Min Hole Diameter: ~1.0 mm (highly dependent on material and depth-to-diameter ratio).",
    "equipment_precision_grade": "Capable of achieving dimensional tolerances within ±0.05 mm to ±0.15 mm, corresponding to an industrial grade of IT9-IT11. Final part precision is heavily dependent on mold quality, material stability, and process control."
  },
  "commercial_parameters": {
    "factory_advantage": "Effectively molding this hygroscopic thermoplastic polyurethane for biocompatible applications demands absolute process stability, especially given its high melt viscosity and shear sensitivity. This is where our Engel victory 120T provides a distinct advantage. Its signature tie-bar-less design ensures exceptionally uniform clamping force distribution across the entire mold platen. This capability is critical for preventing surface defects and achieving consistent part properties, even with materials prone to hydrolysis if pre-drying is imperfect. For smart wearables, this allows MechanoFab to execute complex overmolding onto rigid substrates, achieving robust chemical bonds that meet IP68 and ISO 10993 requirements directly from the mold. We eliminate the risk of delamination common in multi-stage assemblies, delivering a net-shape, biocompatible component in a single, validated process.",
    "target_volume": "Optimized for 500-50,000 units"
  },
  "_dev_note_visual_proofs": "Currently empty by default. This array is a reserved structural hook. It will be asynchronously populated with YouTube/Video metadata by the 06_video_injector.py post-processing.",
  "visual_proofs": [],
  "mechanofab_connect": {
    "about_us": "MechanoFab is a premium managed manufacturing platform empowering global hardware innovators.",
    "instant_quote_url": "https://mechanofab.com/quote",
    "engineering_support_email": "rfq@mechanofab.com"
  }
}