{
  "target_application": "Smart Wearables & Biosensors",
  "physical_properties": {
    "density": "1.2",
    "tensile_strength": "65.0",
    "max_service_temperature": "120.0",
    "hardness": "R118",
    "standard_tolerance": "Typically ISO 2768-m. Tighter tolerances of +/- 0.05 mm are achievable on specific features but will increase machining time and cost."
  },
  "manufacturing_limits": {
    "equipment_hard_specs": "Clamping Force: 4500 kN; Injection Unit: 2300; Screw Diameter: 65 mm; Max Shot Weight (PS): ~857 g; Injection Pressure: 2040 bar; Tie Bar Spacing (H x V): 830 x 830 mm; Mold Height (Min-Max): 300 - 850 mm; Max Daylight: 1650 mm.",
    "min_feature_size": "Min Wall Thickness: ~1.0 mm; Min Hole Diameter: ~1.0 mm (highly dependent on material and depth-to-diameter ratio).",
    "equipment_precision_grade": "Capable of achieving dimensional tolerances of ±0.05mm on well-designed parts. Consistently holds process capabilities (Cpk) > 1.67 for critical dimensions, typically producing parts within the IT7-IT8 tolerance grade range."
  },
  "commercial_parameters": {
    "factory_advantage": "Effectively molding this low-viscosity polycarbonate is a game of moisture control and thermal precision. Its hygroscopic nature demands an aggressive pre-drying protocol, but that effort is wasted without a stable process. This is where the all-electric Zhafir Venus III 450T becomes our critical asset. Its servo-driven platform provides unparalleled thermal stability and shot-to-shot repeatability, eliminating the variations common in hydraulic machines. This precision allows MechanoFab to mold complex, net-shape wearable components that meet ISO 10993 and IP68 requirements directly from the tool. We completely bypass the need for secondary machining operations, thus avoiding the associated risks of tool deflection, burr formation, and the tolerance stack-up that inevitably occurs when re-fixturing parts for multi-sided feature creation. It's about getting it right, once.",
    "target_volume": "Optimized for 1,000-100,000 units"
  },
  "_dev_note_visual_proofs": "Currently empty by default. This array is a reserved structural hook. It will be asynchronously populated with YouTube/Video metadata by the 06_video_injector.py post-processing.",
  "visual_proofs": [],
  "mechanofab_connect": {
    "about_us": "MechanoFab is a premium managed manufacturing platform empowering global hardware innovators.",
    "instant_quote_url": "https://mechanofab.com/quote",
    "engineering_support_email": "rfq@mechanofab.com"
  }
}