{
  "target_application": "Smart Wearables & Biosensors",
  "physical_properties": {
    "density": "1.21",
    "tensile_strength": "45.0",
    "max_service_temperature": "85.0",
    "hardness": "95A",
    "standard_tolerance": "Typically ISO 2768-m. Tighter tolerances of +/- 0.05 mm are achievable on specific features but will increase machining time and cost."
  },
  "manufacturing_limits": {
    "equipment_hard_specs": "Clamping Force: 1680 kN (168 Ton) | Screw Diameter Options: 36 / 40 / 45 mm | Max Shot Weight (PS): ~208g (with 40mm screw) | Distance Between Tie Bars (H x V): 460 x 460 mm | Max Mold Height: 480 mm | Min Mold Height: 180 mm | Ejector Stroke: 125 mm | Pump Motor: 18.5 kW Servo Drive System",
    "min_feature_size": "Min Wall Thickness: ~1.0 mm; Min Hole Diameter: ~1.0 mm (highly dependent on material and depth-to-diameter ratio).",
    "equipment_precision_grade": "Achievable part tolerance of ±0.05 mm to ±0.1 mm on critical dimensions, depending on material and mold quality. Generally capable of producing parts conforming to ISO 2768-m (medium)."
  },
  "commercial_parameters": {
    "factory_advantage": "Processing this hygroscopic, high-viscosity TPU is notoriously difficult; minor process deviations cause hydrolysis, leading to splay marks and inconsistent properties that fail biocompatibility requirements. Where others see flash (burrs) and dimensional instability from mold deflection, we utilize the Chen Hsong JM Mark 6 168T. Its superior thermal stability and shot-to-shot repeatability provide surgical control over the melt front, crucial for this shear-sensitive material. This allows our team at MechanoFab to produce complex, net-shape wearable components that meet IP68 and ISO 10993 standards directly from the mold. This single-setup strategy completely bypasses the need for secondary operations and the associated tolerance stack-up errors common in less controlled environments.",
    "target_volume": "Optimized for 1,000-100,000 units"
  },
  "_dev_note_visual_proofs": "Currently empty by default. This array is a reserved structural hook. It will be asynchronously populated with YouTube/Video metadata by the 06_video_injector.py post-processing.",
  "visual_proofs": [],
  "mechanofab_connect": {
    "about_us": "MechanoFab is a premium managed manufacturing platform empowering global hardware innovators.",
    "instant_quote_url": "https://mechanofab.com/quote",
    "engineering_support_email": "rfq@mechanofab.com"
  }
}