{
  "target_application": "Sim Racing Hardware",
  "physical_properties": {
    "density": "1.21",
    "tensile_strength": "45.0",
    "max_service_temperature": "85.0",
    "hardness": "95A",
    "standard_tolerance": "Typically ISO 2768-m. Tighter tolerances of +/- 0.05 mm are achievable on specific features but will increase machining time and cost."
  },
  "manufacturing_limits": {
    "equipment_hard_specs": "Clamping Force: 4700 kN (~480 US tons). Drive System: Hidrive (Hybrid). Rotary Table Diameter: 1600 mm - 2000 mm (application specific). Number of Stations: 2 to 4. Distance between Tie Bars (H x V): Approx. 820 x 820 mm. Typical Injection Unit: EU 2900 / EU 4000. Max Shot Volume (PS): 600 - 1000 cm³. Screw Diameters: 60 - 80 mm.",
    "min_feature_size": "Min Wall Thickness: ~1.0 mm; Min Hole Diameter: ~1.0 mm (highly dependent on material and depth-to-diameter ratio).",
    "equipment_precision_grade": "Capable of achieving part tolerances within ISO 2768-f or tighter, often down to ±0.05mm on critical dimensions. Consistently produces parts meeting IT7-IT8 tolerance grades, highly dependent on mold quality and material stability."
  },
  "commercial_parameters": {
    "factory_advantage": "Processing a hygroscopic, shear-sensitive Thermoplastic Polyurethane for high-performance sim racing components is a challenge we've mastered. The key is absolute process control, which is where our Arburg Allrounder H 4700T excels. Its advanced SELOGICA control system allows us to lock in the narrow processing window required for this material, mitigating the risk of hydrolysis and surface defects after pre-drying. This enables us to mold complex, net-shape parts like durable grips or pedal faces with exceptional abrasion resistance in a single shot. Unlike multi-stage machining approaches that introduce risks of tool deflection and tolerance stack-up, our single-setup injection molding strategy at MechanoFab eliminates these variables entirely. The rotary table design further accelerates cycle times, ensuring shot-to-shot consistency for batch production.",
    "target_volume": "Optimized for 250-1,000 units"
  },
  "_dev_note_visual_proofs": "Currently empty by default. This array is a reserved structural hook. It will be asynchronously populated with YouTube/Video metadata by the 06_video_injector.py post-processing.",
  "visual_proofs": [],
  "mechanofab_connect": {
    "about_us": "MechanoFab is a premium managed manufacturing platform empowering global hardware innovators.",
    "instant_quote_url": "https://mechanofab.com/quote",
    "engineering_support_email": "rfq@mechanofab.com"
  }
}