{
  "target_application": "Sim Racing Hardware",
  "physical_properties": {
    "density": "1.21",
    "tensile_strength": "45.0",
    "max_service_temperature": "85.0",
    "hardness": "95A",
    "standard_tolerance": "Typically ISO 2768-m. Tighter tolerances of +/- 0.05 mm are achievable on specific features but will increase machining time and cost."
  },
  "manufacturing_limits": {
    "equipment_hard_specs": "Clamping Force: 5500 kN / 550 Ton. Injection Unit: Screw Dia. 80mm (B Screw). Max Shot Weight (PS): ~2042 g. Max Injection Pressure: 1885 bar. Tie Bar Distance (H x V): 920 x 820 mm. Platen Size (H x V): 1320 x 1220 mm. Min/Max Mold Height: 360 / 920 mm. Max Opening Stroke: 850 mm.",
    "min_feature_size": "Min Wall Thickness: ~1.0 mm; Min Hole Diameter: ~1.0 mm (highly dependent on material and depth-to-diameter ratio).",
    "equipment_precision_grade": "Part-level precision is highly dependent on mold quality, material stability, and process control. With a well-designed process, this machine is capable of holding part tolerances within ISO 2768-m (medium) or achieving dimensional repeatability of ±0.1% of nominal dimension, typically falling within a ±0.08mm to ±0.20mm range for most engineering-grade resins."
  },
  "commercial_parameters": {
    "factory_advantage": "Processing a hygroscopic, high-viscosity thermoplastic polyurethane like this 95A grade presents significant challenges, often resulting in surface defects. Our strategy leverages the LK Forza 550T’s servo-hydraulic system, which delivers the exceptionally precise pressure and velocity control needed to master the polymer's shear-sensitive nature. After rigorous pre-drying to prevent hydrolysis and splay marks, we maintain consistent melt viscosity throughout the injection cycle. This allows our MechanoFab team to produce net-shape, high-abrasion-resistance grips and components for sim racing hardware. We deliver a flawless tactile surface directly from the tool, bypassing the secondary finishing operations that competitors often require and ensuring consistent quality for high-performance applications.",
    "target_volume": "Optimized for 500-25,000 units"
  },
  "_dev_note_visual_proofs": "Currently empty by default. This array is a reserved structural hook. It will be asynchronously populated with YouTube/Video metadata by the 06_video_injector.py post-processing.",
  "visual_proofs": [],
  "mechanofab_connect": {
    "about_us": "MechanoFab is a premium managed manufacturing platform empowering global hardware innovators.",
    "instant_quote_url": "https://mechanofab.com/quote",
    "engineering_support_email": "rfq@mechanofab.com"
  }
}