{
  "target_application": "Point-of-Care Testing (POCT) Devices",
  "physical_properties": {
    "density": "1.2",
    "tensile_strength": "65.0",
    "max_service_temperature": "120.0",
    "hardness": "R118",
    "standard_tolerance": "Typically ISO 2768-m. Tighter tolerances of +/- 0.05 mm are achievable on specific features but will increase machining time and cost."
  },
  "manufacturing_limits": {
    "equipment_hard_specs": "Clamping Force: 3280 kN (328 Tons). Tie Bar Spacing (H x V): 680 x 680 mm. Max Mold Height: 680 mm. Min Mold Height: 250 mm. Max Daylight: 1360 mm. Ejector Stroke: 160 mm. Typical Screw Diameter: 60mm. Theoretical Shot Volume (PS): ~735 cm³. Max Injection Pressure: ~169 MPa. Controller: Beckhoff X-Mold.",
    "min_feature_size": "Min Wall Thickness: ~1.0 mm; Min Hole Diameter: ~1.0 mm (highly dependent on material and depth-to-diameter ratio).",
    "equipment_precision_grade": "Part dimensional tolerance typically falls within ISO 2768-m. For well-designed parts and high-quality molds, achieving ±0.1mm is standard. With stringent process control and material stabilization, critical dimensions can be held to ±0.05mm."
  },
  "commercial_parameters": {
    "factory_advantage": "Successfully molding optical-grade Polycarbonate 2405 for POCT devices hinges on controlling internal stress and preventing sink marks, which can compromise diagnostic laser readouts. While aggressive pre-drying is a given, the real challenge is in the melt delivery and packing phase. We leverage the Chen Hsong JM Mark 6 328T's powerful servo-hydraulic system to overcome the material's high melt viscosity, delivering precise, high-pressure injection to ensure complete cavity fill and eliminate sinks. The machine's robust toggle clamping provides unwavering pressure during the crucial cooling stage, minimizing the formation of internal stress birefringence. This allows our team at MechanoFab to produce net-shape, optically clear windows that meet stringent ISO 13485 requirements directly from the mold, bypassing the risks and costs of secondary stress-relieving or polishing operations.",
    "target_volume": "Optimized for 1,000 - 100,000 units"
  },
  "_dev_note_visual_proofs": "Currently empty by default. This array is a reserved structural hook. It will be asynchronously populated with YouTube/Video metadata by the 06_video_injector.py post-processing.",
  "visual_proofs": [],
  "mechanofab_connect": {
    "about_us": "MechanoFab is a premium managed manufacturing platform empowering global hardware innovators.",
    "instant_quote_url": "https://mechanofab.com/quote",
    "engineering_support_email": "rfq@mechanofab.com"
  }
}