{
  "target_application": "Point-of-Care Testing (POCT) Devices",
  "physical_properties": {
    "density": "1.21",
    "tensile_strength": "45.0",
    "max_service_temperature": "85.0",
    "hardness": "95A",
    "standard_tolerance": "Typically ISO 2768-m. Tighter tolerances of +/- 0.05 mm are achievable on specific features but will increase machining time and cost."
  },
  "manufacturing_limits": {
    "equipment_hard_specs": "Clamping Force: 1600 kN; Platen Size (h x v): 900mm x 800mm; Max Opening Stroke: 700mm; Mold Height (min-max): 250-700mm; Drive System: ecodrive (Servo-hydraulic); Control System: CC300; Note: Tie-bar-less design provides unrestricted platen area.",
    "min_feature_size": "Min Wall Thickness: ~1.0 mm; Min Hole Diameter: ~1.0 mm (highly dependent on material and depth-to-diameter ratio).",
    "equipment_precision_grade": "Typical part tolerance: ±0.05mm to ±0.1mm, highly dependent on part geometry, material, and mold quality. Process capability can reliably hold dimensional tolerances within an IT10-IT12 grade."
  },
  "commercial_parameters": {
    "factory_advantage": "Effectively molding the highly hygroscopic Elastollan 1195A for optical components demands absolute process stability. Our approach centers on the Engel victory 160T, whose tie-bar-less design provides exceptionally uniform clamping force, directly counteracting the tendency for sink marks on critical optical surfaces. The machine's superior thermal stability and rigid frame enable us to run a tightly controlled process window, managing the material's high melt viscosity and shear sensitivity. This precision is key to preventing the internal stress that causes birefringence, a primary source of false diagnostics in POCT devices. MechanoFab delivers a net-shape, optically clear component in a single shot, eliminating secondary annealing or polishing and guaranteeing compliance with ISO 13485 and FDA regulations from the mold.",
    "target_volume": "Optimized for 500-10,000 units"
  },
  "_dev_note_visual_proofs": "Currently empty by default. This array is a reserved structural hook. It will be asynchronously populated with YouTube/Video metadata by the 06_video_injector.py post-processing.",
  "visual_proofs": [],
  "mechanofab_connect": {
    "about_us": "MechanoFab is a premium managed manufacturing platform empowering global hardware innovators.",
    "instant_quote_url": "https://mechanofab.com/quote",
    "engineering_support_email": "rfq@mechanofab.com"
  }
}