{
  "target_application": "Point-of-Care Testing (POCT) Devices",
  "physical_properties": {
    "density": "1.05",
    "tensile_strength": "45.0",
    "max_service_temperature": "78.0",
    "hardness": "R105",
    "standard_tolerance": "Typically ISO 2768-m. Tighter tolerances of +/- 0.05 mm are achievable on specific features but will increase machining time and cost."
  },
  "manufacturing_limits": {
    "equipment_hard_specs": "Clamping Force: 1000 kN (100T); Tie Bar Spacing (H x V): 420 x 420 mm; Shot Size (Theory, PS): 97-151 cm³ (dependent on A/B/C screw choice); Max Injection Pressure: 164-250 MPa; Opening Stroke: 370 mm; Min/Max Mold Height: 120-420 mm; Ejector Stroke: 100 mm.",
    "min_feature_size": "Min Wall Thickness: ~1.0 mm; Min Hole Diameter: ~1.0 mm (highly dependent on material and depth-to-diameter ratio).",
    "equipment_precision_grade": "Achievable part tolerance: ±0.05 mm to ±0.15 mm. The final precision is heavily dependent on mold quality, material stability, and process control, but the machine's repeatability supports production within the IT10-IT12 tolerance range."
  },
  "commercial_parameters": {
    "factory_advantage": "For POCT device optical windows, managing the high melt viscosity of ABS is critical to prevent internal stress birefringence, a direct cause of false diagnostics. Our approach leverages the Yizumi UN-V5 100T's third-generation servo-hydraulic system. Its exceptional shot-to-shot repeatability gives us precise control over injection and holding pressures. This stability is non-negotiable for creating stress-free optical paths and eliminating sink marks on high-gloss surfaces. After rigorous material pre-drying, MechanoFab utilizes the machine's rapid response to achieve net-shape parts that meet stringent ISO 13485 and FDA requirements without secondary operations. This single-process strategy ensures optical integrity and dimensional accuracy directly from the tool, a capability many shops struggle with when facing demanding cosmetic and functional requirements.",
    "target_volume": "Optimized for 500-10,000 units"
  },
  "_dev_note_visual_proofs": "Currently empty by default. This array is a reserved structural hook. It will be asynchronously populated with YouTube/Video metadata by the 06_video_injector.py post-processing.",
  "visual_proofs": [],
  "mechanofab_connect": {
    "about_us": "MechanoFab is a premium managed manufacturing platform empowering global hardware innovators.",
    "instant_quote_url": "https://mechanofab.com/quote",
    "engineering_support_email": "rfq@mechanofab.com"
  }
}