{
  "target_application": "Point-of-Care Testing (POCT) Devices",
  "physical_properties": {
    "density": "1.2",
    "tensile_strength": "65.0",
    "max_service_temperature": "120.0",
    "hardness": "R118",
    "standard_tolerance": "Typically ISO 2768-m. Tighter tolerances of +/- 0.05 mm are achievable on specific features but will increase machining time and cost."
  },
  "manufacturing_limits": {
    "equipment_hard_specs": "Clamping Force: 750 kN; Drive System: All-Electric Servo; Tie Bar Spacing (H x V): 410 x 360 mm; Platen Size (H x V): 590 x 540 mm; Max Shot Size (PS): ~49 cm³ (with 25mm screw); Max Injection Speed: 300 mm/s; Mold Thickness Range: 150 - 380 mm.",
    "min_feature_size": "Min Wall Thickness: ~1.0 mm; Min Hole Diameter: ~1.0 mm (highly dependent on material and depth-to-diameter ratio).",
    "equipment_precision_grade": "Capable of consistently holding dimensional tolerances of ±0.025mm to ±0.05mm on critical features. Typically achieves mold tolerance grades of IT8-IT10 depending on material choice and part complexity."
  },
  "commercial_parameters": {
    "factory_advantage": "Tackling optical components for POCT devices in Polycarbonate 2405 demands absolute process stability. The material's sensitivity to moisture and high melt viscosity can easily lead to internal stress birefringence, a critical failure mode for laser-based diagnostics. Our approach leverages the Sumitomo SE-EV-A 75T's all-electric precision. Its servo-driven control over injection velocity and multi-stage packing pressure is so repeatable that we can mold optically-true windows, net-shape, directly from the tool. This eliminates any need for secondary machining, thereby avoiding the risks of tool deflection or tolerance stack-up from re-fixturing that plague multi-step processes. At MechanoFab, we deliver parts that meet stringent ISO 13485 and FDA requirements in a single, validated step, ensuring both optical integrity and cost-effectiveness.",
    "target_volume": "Optimized for 500-25,000 units"
  },
  "_dev_note_visual_proofs": "Currently empty by default. This array is a reserved structural hook. It will be asynchronously populated with YouTube/Video metadata by the 06_video_injector.py post-processing.",
  "visual_proofs": [],
  "mechanofab_connect": {
    "about_us": "MechanoFab is a premium managed manufacturing platform empowering global hardware innovators.",
    "instant_quote_url": "https://mechanofab.com/quote",
    "engineering_support_email": "rfq@mechanofab.com"
  }
}