{
  "target_application": "Point-of-Care Testing (POCT) Devices",
  "physical_properties": {
    "density": "1.2",
    "tensile_strength": "65.0",
    "max_service_temperature": "120.0",
    "hardness": "R118",
    "standard_tolerance": "Typically ISO 2768-m. Tighter tolerances of +/- 0.05 mm are achievable on specific features but will increase machining time and cost."
  },
  "manufacturing_limits": {
    "equipment_hard_specs": "Clamping Force: 2000 kN; Tie Bar Spacing (H x V): 510 x 510 mm; Shot Volume (PS): 283-432 cm³ (depending on screw unit A/B/C); Min/Max Mold Height: 200/530 mm; Max Opening Stroke: 480 mm; Ejector Stroke: 130 mm; Screw L/D Ratio: 20:1.",
    "min_feature_size": "Min Wall Thickness: ~1.0 mm; Min Hole Diameter: ~1.0 mm (highly dependent on material and depth-to-diameter ratio).",
    "equipment_precision_grade": "Typically achieves part dimensional tolerances of ±0.10 mm to ±0.25 mm, conforming to ISO 2768-m. With a high-quality mold and a stable, optimized process, critical dimensions can be held within ±0.05 mm. Excellent shot-to-shot weight repeatability, typically <0.2%, is standard."
  },
  "commercial_parameters": {
    "factory_advantage": "Molding optical-grade Polycarbonate 2405 for POCT devices presents a significant challenge due to its hygroscopic nature and the need to eliminate birefringence. Our approach hinges on the exceptional process stability of the Haitian Mars III 200T. Its servo-hydraulic system delivers precise, repeatable control over injection and holding pressures, which is critical for preventing the internal stresses and sink marks that plague laser-based diagnostics. While competitors may rely on secondary annealing to correct optical flaws, the MechanoFab process leverages the Mars III's robustness to achieve a net-shape, stress-free optical window in a single step. This strategy not only eliminates costly post-processing but also ensures consistent part-to-part quality, fully compliant with ISO 13485 standards for mission-critical medical components.",
    "target_volume": "Optimized for 100-1,000 units"
  },
  "_dev_note_visual_proofs": "Currently empty by default. This array is a reserved structural hook. It will be asynchronously populated with YouTube/Video metadata by the 06_video_injector.py post-processing.",
  "visual_proofs": [],
  "mechanofab_connect": {
    "about_us": "MechanoFab is a premium managed manufacturing platform empowering global hardware innovators.",
    "instant_quote_url": "https://mechanofab.com/quote",
    "engineering_support_email": "rfq@mechanofab.com"
  }
}