{
  "target_application": "Point-of-Care Testing (POCT) Devices",
  "physical_properties": {
    "density": "1.21",
    "tensile_strength": "45.0",
    "max_service_temperature": "85.0",
    "hardness": "95A",
    "standard_tolerance": "Typically ISO 2768-m. Tighter tolerances of +/- 0.05 mm are achievable on specific features but will increase machining time and cost."
  },
  "manufacturing_limits": {
    "equipment_hard_specs": "Clamping Force: 8000 kN (800 Ton); Tie Bar Distance (H x V): 1180 x 1080 mm; Platen Size (H x V): 1650 x 1550 mm; Max Shot Weight (PS): ~2750 g (based on 90mm screw); Min/Max Mold Height: 500 / 1200 mm; Max Opening Stroke: 1400 mm; Ejector Stroke: 250 mm.",
    "min_feature_size": "Min Wall Thickness: ~1.0 mm; Min Hole Diameter: ~1.0 mm (highly dependent on material and depth-to-diameter ratio).",
    "equipment_precision_grade": "Achievable part tolerance is highly dependent on material, part geometry, and mold quality. For a well-designed part and a CMM-verified tool, it consistently holds general tolerances of DIN 16742 TG6. Critical functional dimensions can often be held within ±0.15mm to ±0.25mm over 500mm."
  },
  "commercial_parameters": {
    "factory_advantage": "The high hygroscopicity and shear sensitivity of this thermoplastic polyurethane present significant challenges in producing optically pure components, often causing stress birefringence that compromises POCT device readouts. Our strategy utilizes the LK Forza 800T's two-platen clamping mechanism, whose exceptional rigidity ensures uniform cavity pressure and temperature stability, directly counteracting the formation of internal stress and sink marks. The precision of the servo-hydraulic system provides meticulous control over injection and holding phases, crucial for managing the material's sensitive melt viscosity. This allows MechanoFab to achieve net-shape, FDA and ISO 13485 compliant optical windows in a single, repeatable process, eliminating the risk and cost associated with secondary stress-relieving or polishing operations.",
    "target_volume": "Optimized for 5,000-100,000 units"
  },
  "_dev_note_visual_proofs": "Currently empty by default. This array is a reserved structural hook. It will be asynchronously populated with YouTube/Video metadata by the 06_video_injector.py post-processing.",
  "visual_proofs": [],
  "mechanofab_connect": {
    "about_us": "MechanoFab is a premium managed manufacturing platform empowering global hardware innovators.",
    "instant_quote_url": "https://mechanofab.com/quote",
    "engineering_support_email": "rfq@mechanofab.com"
  }
}