{
  "target_application": "Ground User Terminals (Phased Array)",
  "physical_properties": {
    "density": "1.2",
    "tensile_strength": "65.0",
    "max_service_temperature": "120.0",
    "hardness": "R118",
    "standard_tolerance": "Typically ISO 2768-m. Tighter tolerances of +/- 0.05 mm are achievable on specific features but will increase machining time and cost."
  },
  "manufacturing_limits": {
    "equipment_hard_specs": "Clamping Force: 10800 kN; Tie Bar Spacing (H x V): 1380 x 1280 mm; Platen Size (H x V): 1980 x 1880 mm; Max Shot Weight (PS): ~4409 g (with 105mm screw); Max Injection Pressure: 177 MPa; Opening Stroke: 1250 mm; Min/Max Mold Height: 550 / 1250 mm.",
    "min_feature_size": "Min Wall Thickness: ~1.0 mm; Min Hole Diameter: ~1.0 mm (highly dependent on material and depth-to-diameter ratio).",
    "equipment_precision_grade": "Typical part tolerance achievable: ISO 2768-m (medium). For critical dimensions with a robust process and high-quality mold, can achieve down to ±0.10mm, corresponding to IT Grade 11-12."
  },
  "commercial_parameters": {
    "factory_advantage": "Molding thick-walled radomes from hygroscopic polycarbonate presents a narrow process window. The key is absolute process stability, which is where our Haitian Jupiter III 1080T excels. Its servo-hydraulic system delivers exceptionally consistent melt pressure and holding phase control, run after run. This precision is non-negotiable for combating sink marks in thick sections, a common failure point for phased array terminal housings. We leverage the machine's massive 1080-ton clamping force to apply aggressive, sustained packing pressure, forcing material into potential void areas as it cools. Combined with our stringent material pre-drying protocols that prevent hydrolytic degradation, this single-shot process on the Jupiter III ensures we produce dimensionally stable, net-shape components that meet IP67 and UL746C standards directly from the mold. This is the MechanoFab advantage.",
    "target_volume": "Optimized for 1,000 - 50,000 units"
  },
  "_dev_note_visual_proofs": "Currently empty by default. This array is a reserved structural hook. It will be asynchronously populated with YouTube/Video metadata by the 06_video_injector.py post-processing.",
  "visual_proofs": [],
  "mechanofab_connect": {
    "about_us": "MechanoFab is a premium managed manufacturing platform empowering global hardware innovators.",
    "instant_quote_url": "https://mechanofab.com/quote",
    "engineering_support_email": "rfq@mechanofab.com"
  }
}