{
  "target_application": "Ground User Terminals (Phased Array)",
  "physical_properties": {
    "density": "1.04",
    "tensile_strength": "45.0",
    "max_service_temperature": "85.0",
    "hardness": "R105",
    "standard_tolerance": "Typically ISO 2768-m. Tighter tolerances of +/- 0.05 mm are achievable on specific features but will increase machining time and cost."
  },
  "manufacturing_limits": {
    "equipment_hard_specs": "Clamping Force: 400 kN; Screw Diameters: 18, 20, 25 mm; Max Shot Volume (PS): 46 cm³ (with 25mm screw); Rotary Table Diameter: 765 mm; Min/Max Mold Height: 200 / 375 mm; Drive System: All-electric or Hybrid (model dependent); Control System: Arburg SELOGICA",
    "min_feature_size": "Min Wall Thickness: ~1.0 mm; Min Hole Diameter: ~1.0 mm (highly dependent on material and depth-to-diameter ratio).",
    "equipment_precision_grade": "Consistently holds ±0.02mm to ±0.05mm on critical dimensions, enabling production within IT8-IT10 tolerance grades, depending on material rheology and part geometry."
  },
  "commercial_parameters": {
    "factory_advantage": "Tackling the high melt viscosity and 0.4-0.7% shrinkage of high-gloss ABS for ground terminal radomes is where our process shines. While others struggle with sink marks and warpage on less capable machines, often resorting to secondary CNC clean-up, we leverage the Arburg Allrounder A 400T's exceptional thermal stability. This allows us to achieve net-shape components in a single, highly repeatable cycle. Our precise control over injection pressure and temperature directly counteracts the material's challenges, preventing defects from forming. This strategy completely obviates the need for secondary machining, thereby eliminating risks like burr formation, tool deflection, and the tolerance stack-up errors inherent in multi-setup operations. At MechanoFab, we deliver IP67-compliant parts with perfect dimensional stability and surface finish directly from the mold.",
    "target_volume": "Optimized for 500-50,000 units"
  },
  "_dev_note_visual_proofs": "Currently empty by default. This array is a reserved structural hook. It will be asynchronously populated with YouTube/Video metadata by the 06_video_injector.py post-processing.",
  "visual_proofs": [],
  "mechanofab_connect": {
    "about_us": "MechanoFab is a premium managed manufacturing platform empowering global hardware innovators.",
    "instant_quote_url": "https://mechanofab.com/quote",
    "engineering_support_email": "rfq@mechanofab.com"
  }
}