{
  "target_application": "Ground User Terminals (Phased Array)",
  "physical_properties": {
    "density": "1.04",
    "tensile_strength": "45.0",
    "max_service_temperature": "85.0",
    "hardness": "R105",
    "standard_tolerance": "Typically ISO 2768-m. Tighter tolerances of +/- 0.05 mm are achievable on specific features but will increase machining time and cost."
  },
  "manufacturing_limits": {
    "equipment_hard_specs": "Clamping Force: 2000 kN; Drive System: All-Electric Servo; Tie Bar Distance (H x V): 560 x 560 mm; Platen Size (H x V): 820 x 820 mm; Min/Max Mold Height: 200 - 580 mm; Max Injection Speed: >300 mm/s; Typical Shot Size (PS, with 50mm screw): ~392 cm³; Screw Diameter Options: 45/50/55 mm; Ejector Stroke: 150 mm",
    "min_feature_size": "Min Wall Thickness: ~1.0 mm; Min Hole Diameter: ~1.0 mm (highly dependent on material and depth-to-diameter ratio).",
    "equipment_precision_grade": "Achievable part tolerance: ±0.05 mm (highly dependent on mold quality, material, and part geometry). Machine positioning repeatability for clamp and injection axes is typically ≤ ±0.01 mm, enabling IT8-IT10 part tolerances under controlled conditions."
  },
  "commercial_parameters": {
    "factory_advantage": "Handling the significant mold shrinkage (0.4-0.7%) and warpage potential of Cycolac MG47 for critical-flatness radomes is a core challenge. Our approach leverages the superior precision of the all-electric LK Eletta 200T. Its servo-driven control provides exceptional repeatability in injection pressure and melt temperature, directly countering the material's high viscosity and dimensional instability. This allows us to produce complex Ground User Terminal housings as a net-shape part in a single cycle. At MechanoFab, this strategy completely obsoletes the multi-setup CNC machining approach, thereby eliminating associated risks like tool deflection, burr formation, and the tolerance stack-up errors inherent to re-fixturing. We deliver parts with the required flatness and surface finish for electroplating directly from the mold, ensuring perfect antenna alignment and IP67 compliance.",
    "target_volume": "Optimized for 100-1,000 units"
  },
  "_dev_note_visual_proofs": "Currently empty by default. This array is a reserved structural hook. It will be asynchronously populated with YouTube/Video metadata by the 06_video_injector.py post-processing.",
  "visual_proofs": [],
  "mechanofab_connect": {
    "about_us": "MechanoFab is a premium managed manufacturing platform empowering global hardware innovators.",
    "instant_quote_url": "https://mechanofab.com/quote",
    "engineering_support_email": "rfq@mechanofab.com"
  }
}