{
  "target_application": "Orthopedic Implants",
  "physical_properties": {
    "density": "1.2",
    "tensile_strength": "65.0",
    "max_service_temperature": "120.0",
    "hardness": "R118",
    "standard_tolerance": "Typically ISO 2768-m. Tighter tolerances of +/- 0.05 mm are achievable on specific features but will increase machining time and cost."
  },
  "manufacturing_limits": {
    "equipment_hard_specs": "Clamping Force: 400 kN; Screw Diameters: 18, 20, 25 mm; Max Shot Volume (PS): 46 cm³ (with 25mm screw); Rotary Table Diameter: 765 mm; Min/Max Mold Height: 200 / 375 mm; Drive System: All-electric or Hybrid (model dependent); Control System: Arburg SELOGICA",
    "min_feature_size": "Min Wall Thickness: ~1.0 mm; Min Hole Diameter: ~1.0 mm (highly dependent on material and depth-to-diameter ratio).",
    "equipment_precision_grade": "Consistently holds ±0.02mm to ±0.05mm on critical dimensions, enabling production within IT8-IT10 tolerance grades, depending on material rheology and part geometry."
  },
  "commercial_parameters": {
    "factory_advantage": "Handling polycarbonate for medical applications is all about moisture control and process stability. Its extremely hygroscopic nature means any deviation during melting can cause hydrolytic degradation, a non-starter for components governed by ISO 13485. This is where the all-electric Arburg Allrounder A 400T becomes our critical asset. Its exceptional thermal stability and process repeatability are our guarantee for maintaining the narrow process window this material demands. We lock in melt temperature and injection pressure with extreme precision, ensuring complete molecular integrity and mechanical properties in every shot. At MechanoFab, this allows us to produce net-shape, flash-free components that are dimensionally perfect right out of the mold, completely bypassing the risks and tolerance stack-up associated with secondary finishing operations that less capable systems often necessitate.",
    "target_volume": "Optimized for 100-1,000 units"
  },
  "_dev_note_visual_proofs": "Currently empty by default. This array is a reserved structural hook. It will be asynchronously populated with YouTube/Video metadata by the 06_video_injector.py post-processing.",
  "visual_proofs": [],
  "mechanofab_connect": {
    "about_us": "MechanoFab is a premium managed manufacturing platform empowering global hardware innovators.",
    "instant_quote_url": "https://mechanofab.com/quote",
    "engineering_support_email": "rfq@mechanofab.com"
  }
}