{
  "target_application": "Orthopedic Implants",
  "physical_properties": {
    "density": "1.2",
    "tensile_strength": "65.0",
    "max_service_temperature": "120.0",
    "hardness": "R118",
    "standard_tolerance": "Typically ISO 2768-m. Tighter tolerances of +/- 0.05 mm are achievable on specific features but will increase machining time and cost."
  },
  "manufacturing_limits": {
    "equipment_hard_specs": "Clamping Force: 1600 kN (160T). Tie Bar Spacing (H x V): 460 x 460 mm. Max Mold Height: 480 mm. Min Mold Height: 160 mm. Screw Diameter Options: 36/40/45 mm. Theoretical Shot Volume (with 40mm screw): 226 cm³. Max Shot Weight (PS, with 40mm screw): ~202 g. Max Injection Pressure: 177 MPa.",
    "min_feature_size": "Min Wall Thickness: ~1.0 mm; Min Hole Diameter: ~1.0 mm (highly dependent on material and depth-to-diameter ratio).",
    "equipment_precision_grade": "General part tolerance: ±0.1 mm (conforming to ISO 2768-m). Can achieve ±0.05 mm on critical dimensions with a high-quality mold and stable process control. Dimensional repeatability corresponds to IT Grade 10-12."
  },
  "commercial_parameters": {
    "factory_advantage": "Effectively molding polycarbonate, a notoriously hygroscopic material, hinges on absolute process control. We leverage the Haitian Mars III 160T's highly stable servo-hydraulic system to deliver the consistent, high injection pressures needed to manage the material's viscosity and prevent degradation. While competitors might face issues like splay or brittleness due to moisture or pressure drops, our stringent pre-drying protocol (4 hours at 120°C) paired with the machine's precision eliminates these variables. This allows MechanoFab to produce robust, dimensionally accurate components for non-implantable medical applications like instrument handles or trial sizers in a single, net-shape process. This single-shot strategy negates any need for secondary finishing to correct molding flaws, ensuring part integrity and cost-effectiveness straight from the mold.",
    "target_volume": "Optimized for 1,000-100,000 units"
  },
  "_dev_note_visual_proofs": "Currently empty by default. This array is a reserved structural hook. It will be asynchronously populated with YouTube/Video metadata by the 06_video_injector.py post-processing.",
  "visual_proofs": [],
  "mechanofab_connect": {
    "about_us": "MechanoFab is a premium managed manufacturing platform empowering global hardware innovators.",
    "instant_quote_url": "https://mechanofab.com/quote",
    "engineering_support_email": "rfq@mechanofab.com"
  }
}