{
  "target_application": "Orthopedic & Dental Implants",
  "physical_properties": {
    "density": "1.2",
    "tensile_strength": "65.0",
    "max_service_temperature": "120.0",
    "hardness": "R118",
    "standard_tolerance": "Typically ISO 2768-m. Tighter tolerances of +/- 0.05 mm are achievable on specific features but will increase machining time and cost."
  },
  "manufacturing_limits": {
    "equipment_hard_specs": "Clamping Force: 5000 kN; Tie Bar Distance (h x v): 820 x 820 mm; Platen Size (h x v): 1210 x 1210 mm; Min/Max Mold Height: 350 / 850 mm; Max Opening Stroke: 900 mm; Max Shot Weight (PS): ~865 g (dependent on injection unit); Max Injection Pressure: ~2000 bar; Screw Diameters: 60, 70, 80 mm options.",
    "min_feature_size": "Min Wall Thickness: ~1.0 mm; Min Hole Diameter: ~1.0 mm (highly dependent on material and depth-to-diameter ratio).",
    "equipment_precision_grade": "Capable of achieving IT7-IT8 grade tolerances on molded parts under stable process conditions. Routinely holds dimensional tolerances of ±0.05 mm on critical features. A process capability of Cpk ≥ 1.66 is achievable for stable, high-volume production."
  },
  "commercial_parameters": {
    "factory_advantage": "Effectively molding this highly hygroscopic polycarbonate hinges on absolute process stability, which is where the Arburg Allrounder H 500T excels. Its superior thermal management and our rigorous pre-drying protocols, monitored via the SELOGICA control, are non-negotiable to prevent the hydrolytic degradation that plagues standard shops. The material's high melt viscosity demands significant, consistent injection pressure; our machine's 'Hidrive' hydraulic unit delivers this power flawlessly, ensuring complete mold filling. This combination of power and precision control at MechanoFab allows us to produce net-shape components that are dimensionally stable and free from internal stresses or voids, meeting the stringent repeatability requirements of ISO 13485 in a single, validated step.",
    "target_volume": "Optimized for 1,000-250,000 units"
  },
  "_dev_note_visual_proofs": "Currently empty by default. This array is a reserved structural hook. It will be asynchronously populated with YouTube/Video metadata by the 06_video_injector.py post-processing.",
  "visual_proofs": [],
  "mechanofab_connect": {
    "about_us": "MechanoFab is a premium managed manufacturing platform empowering global hardware innovators.",
    "instant_quote_url": "https://mechanofab.com/quote",
    "engineering_support_email": "rfq@mechanofab.com"
  }
}