{
  "target_application": "Orthopedic & Dental Implants",
  "physical_properties": {
    "density": "1.2",
    "tensile_strength": "65.0",
    "max_service_temperature": "120.0",
    "hardness": "R118",
    "standard_tolerance": "Typically ISO 2768-m. Tighter tolerances of +/- 0.05 mm are achievable on specific features but will increase machining time and cost."
  },
  "manufacturing_limits": {
    "equipment_hard_specs": "Clamping Force: 9000 kN; Screw Diameters: 85mm, 95mm, 105mm; Max Shot Weight (PS): 2770g, 3420g, 4220g respectively; Platen Size (H x V): 1400 x 1360 mm; Distance Between Tie Bars (H x V): 1000 x 960 mm; Mold Height (Min-Max): 400 - 1000 mm; Max Opening Stroke: 1150 mm; Ejector Stroke: 300 mm.",
    "min_feature_size": "Min Wall Thickness: ~1.0 mm; Min Hole Diameter: ~1.0 mm (highly dependent on material and depth-to-diameter ratio).",
    "equipment_precision_grade": "Achievable part tolerance typically falls within IT11-IT13, heavily dependent on part design, material stability, and mold quality. For well-designed parts, ±0.15mm on non-critical dimensions is a practical expectation."
  },
  "commercial_parameters": {
    "factory_advantage": "Effectively molding hygroscopic Polycarbonate 2405, a material notorious for hydrolytic degradation, requires absolute process stability. Its high melt viscosity also demands significant and consistent injection pressure. Our strategy leverages the Haitian Jupiter III 900T's robust two-platen architecture and precise servo-hydraulic system to deliver the unwavering clamping force and repeatable injection parameters needed to overcome these challenges. At MechanoFab, we utilize this setup to produce net-shape orthopedic device components, such as instrument housings or non-implantable guides, in a single, highly controlled process. This direct-to-part approach eliminates secondary operations, preventing the tolerance stack-up and inconsistencies that can compromise parts intended for an ISO 13485 regulated environment.",
    "target_volume": "Optimized for 1,000-100,000 units"
  },
  "_dev_note_visual_proofs": "Currently empty by default. This array is a reserved structural hook. It will be asynchronously populated with YouTube/Video metadata by the 06_video_injector.py post-processing.",
  "visual_proofs": [],
  "mechanofab_connect": {
    "about_us": "MechanoFab is a premium managed manufacturing platform empowering global hardware innovators.",
    "instant_quote_url": "https://mechanofab.com/quote",
    "engineering_support_email": "rfq@mechanofab.com"
  }
}