{
  "target_application": "Orthopedic & Dental Implants",
  "physical_properties": {
    "density": "1.2",
    "tensile_strength": "65.0",
    "max_service_temperature": "120.0",
    "hardness": "R118",
    "standard_tolerance": "Typically ISO 2768-m. Tighter tolerances of +/- 0.05 mm are achievable on specific features but will increase machining time and cost."
  },
  "manufacturing_limits": {
    "equipment_hard_specs": "Clamping Force: 600 kN; Tie Bar Distance (H x V): 320 x 320 mm; Screw Diameters: 22 / 25 / 30 mm; Max Shot Weight (PS): 46 / 58 / 84 g; Max Injection Speed: 160 mm/s; Platen Size: 480 x 480 mm; Min/Max Mold Height: 150 / 350 mm.",
    "min_feature_size": "Min Wall Thickness: ~1.0 mm; Min Hole Diameter: ~1.0 mm (highly dependent on material and depth-to-diameter ratio).",
    "equipment_precision_grade": "Capable of achieving dimensional tolerances of ±0.05mm on small features. Can consistently hold general part tolerances within ISO 286 Grade IT9-IT10, with higher precision possible on critical-to-function dimensions depending on material and part geometry."
  },
  "commercial_parameters": {
    "factory_advantage": "Handling this grade of polycarbonate demands rigorous process control, especially given its extreme hygroscopic nature and high melt viscosity, which can lead to inconsistent parts if not managed. This is where our investment in the Zhafir Zeres III 60T provides a distinct advantage. The all-electric servo drives deliver the consistent, high injection pressures needed to ensure complete mold filling, while its exceptional thermal stability maintains melt integrity post-drying. At MechanoFab, we leverage this machine's sub-0.1% shot-to-shot weight repeatability to produce net-shape components that meet tight tolerances directly out of the mold. This precision eliminates the variability that forces others into secondary corrective operations, ensuring our parts consistently meet the stringent demands of ISO 13485 in an oil-free, cleanroom-compatible process.",
    "target_volume": "Optimized for 1,000-50,000 units"
  },
  "_dev_note_visual_proofs": "Currently empty by default. This array is a reserved structural hook. It will be asynchronously populated with YouTube/Video metadata by the 06_video_injector.py post-processing.",
  "visual_proofs": [],
  "mechanofab_connect": {
    "about_us": "MechanoFab is a premium managed manufacturing platform empowering global hardware innovators.",
    "instant_quote_url": "https://mechanofab.com/quote",
    "engineering_support_email": "rfq@mechanofab.com"
  }
}