{
  "target_application": "Orthopedic & Dental Implants",
  "physical_properties": {
    "density": "1.2",
    "tensile_strength": "65.0",
    "max_service_temperature": "120.0",
    "hardness": "R118",
    "standard_tolerance": "Typically ISO 2768-m. Tighter tolerances of +/- 0.05 mm are achievable on specific features but will increase machining time and cost."
  },
  "manufacturing_limits": {
    "equipment_hard_specs": "Clamping Force: 1200 kN; Screw Diameter Options: 25/30/35 mm; Max Shot Volume (PS): ~154 cm³ (with 35mm screw); Platen Size (H x V): 740 mm x 600 mm; Max Mold Height: 550 mm; Max Opening Stroke: 600 mm; Drive System: Hydraulic with ecodrive servo-hydraulics.",
    "min_feature_size": "Min Wall Thickness: ~1.0 mm; Min Hole Diameter: ~1.0 mm (highly dependent on material and depth-to-diameter ratio).",
    "equipment_precision_grade": "Capable of achieving dimensional tolerances within ±0.05 mm to ±0.15 mm, corresponding to an industrial grade of IT9-IT11. Final part precision is heavily dependent on mold quality, material stability, and process control."
  },
  "commercial_parameters": {
    "factory_advantage": "Processing this highly hygroscopic medical-grade polycarbonate requires absolute process control to prevent hydrolytic degradation, a critical failure point for ISO 13485 applications. Our strategy hinges on the Engel victory 120T's tie-bar-less architecture. This design is not just a floorspace advantage; it allows us to mount oversized, complex molds with multiple side-core actions onto a highly precise, smaller-tonnage press. For intricate dental or orthopedic parts, this capability is paramount. It enables us to mold complex, multi-faceted geometries as a complete net-shape part in a single cycle. This MechanoFab approach entirely eliminates secondary machining, thereby mitigating risks of contamination, tolerance stack-up, and surface imperfections that are unacceptable under stringent FDA Class II/III regulations.",
    "target_volume": "Optimized for 1,000-50,000 units"
  },
  "_dev_note_visual_proofs": "Currently empty by default. This array is a reserved structural hook. It will be asynchronously populated with YouTube/Video metadata by the 06_video_injector.py post-processing.",
  "visual_proofs": [],
  "mechanofab_connect": {
    "about_us": "MechanoFab is a premium managed manufacturing platform empowering global hardware innovators.",
    "instant_quote_url": "https://mechanofab.com/quote",
    "engineering_support_email": "rfq@mechanofab.com"
  }
}