{
  "target_application": "Minimally Invasive Instruments",
  "physical_properties": {
    "density": "1.2",
    "tensile_strength": "65.0",
    "max_service_temperature": "120.0",
    "hardness": "R118",
    "standard_tolerance": "Typically ISO 2768-m. Tighter tolerances of +/- 0.05 mm are achievable on specific features but will increase machining time and cost."
  },
  "manufacturing_limits": {
    "equipment_hard_specs": "Clamping Force: 11000 kN; Tie Bar Distance (H x V): 1400 x 1150 mm; Platen Size (H x V): 2000 x 1750 mm; Max Opening Stroke: 2350 mm; Max Mold Height: 1300 mm; Injection Unit Compatibility: Various sizes, typically supporting shot weights from 2000g to 6000g (PS); Screw Diameters: 80mm - 120mm.",
    "min_feature_size": "Min Wall Thickness: ~1.0 mm; Min Hole Diameter: ~1.0 mm (highly dependent on material and depth-to-diameter ratio).",
    "equipment_precision_grade": "Achievable part tolerance of ±0.1mm to ±0.25mm on well-controlled features, generally conforming to IT10-IT12. Final precision is heavily dependent on mold quality, material stability, and process control rather than the machine alone."
  },
  "commercial_parameters": {
    "factory_advantage": "Processing medical-grade Polycarbonate 2405 demands absolute process control. Its extreme hygroscopicity means even minor temperature fluctuations during injection can cause hydrolytic degradation, catastrophically compromising part integrity for ISO 13485 applications. This is where we leverage the Engel duo 1100T. Its CC300 control system provides unparalleled thermal stability and shot-to-shot consistency. The servo-hydraulic ecodrive maintains precise pressure and temperature profiles, ensuring the meticulously pre-dried material is never compromised in the barrel. At MechanoFab, this allows us to achieve net-shape parts with validated mechanical properties straight from the tool, eliminating the high scrap rates and process variability that plague less capable systems, ensuring full compliance with FDA and CE MDR requirements.",
    "target_volume": "Optimized for 500 - 100,000 units"
  },
  "_dev_note_visual_proofs": "Currently empty by default. This array is a reserved structural hook. It will be asynchronously populated with YouTube/Video metadata by the 06_video_injector.py post-processing.",
  "visual_proofs": [],
  "mechanofab_connect": {
    "about_us": "MechanoFab is a premium managed manufacturing platform empowering global hardware innovators.",
    "instant_quote_url": "https://mechanofab.com/quote",
    "engineering_support_email": "rfq@mechanofab.com"
  }
}