{
  "target_application": "Minimally Invasive Instruments",
  "physical_properties": {
    "density": "1.2",
    "tensile_strength": "65.0",
    "max_service_temperature": "120.0",
    "hardness": "R118",
    "standard_tolerance": "Typically ISO 2768-m. Tighter tolerances of +/- 0.05 mm are achievable on specific features but will increase machining time and cost."
  },
  "manufacturing_limits": {
    "equipment_hard_specs": "Clamping Force: 600 kN; Tie Bar Spacing (H x V): 360 x 360 mm; Max Shot Weight (PS): ~65g; Injection Speed: up to 200 mm/s; Screw Diameter Options: 18, 22, 25 mm; Platen Size: 550 x 550 mm; Ejector Stroke: 100 mm.",
    "min_feature_size": "Min Wall Thickness: ~1.0 mm; Min Hole Diameter: ~1.0 mm (highly dependent on material and depth-to-diameter ratio).",
    "equipment_precision_grade": "Capable of achieving dimensional tolerances of ±0.02mm to ±0.05mm on critical features under stable process control. Corresponds to an IT Grade of IT8-IT10 depending on material and part geometry."
  },
  "commercial_parameters": {
    "factory_advantage": "Effectively molding Polycarbonate 2405 for medical applications hinges on mitigating its extreme hygroscopic nature and managing high melt viscosity. This is where the Zhafir Venus III 60T's all-electric architecture becomes our critical advantage. Its servo-driven precision allows us to maintain exceptionally stable injection pressures and velocity profiles, preventing the hydrolytic degradation that plagues standard hydraulic machines. This level of control enables us at MechanoFab to produce complex, burr-free components for minimally invasive instruments in a single, net-shape process. The machine's cleanroom-compatible design ensures we consistently meet the stringent requirements of ISO 13485 and FDA regulations, delivering parts with superior structural integrity and dimensional repeatability directly from the mold.",
    "target_volume": "Optimized for 100-5,000 units"
  },
  "_dev_note_visual_proofs": "Currently empty by default. This array is a reserved structural hook. It will be asynchronously populated with YouTube/Video metadata by the 06_video_injector.py post-processing.",
  "visual_proofs": [],
  "mechanofab_connect": {
    "about_us": "MechanoFab is a premium managed manufacturing platform empowering global hardware innovators.",
    "instant_quote_url": "https://mechanofab.com/quote",
    "engineering_support_email": "rfq@mechanofab.com"
  }
}