{
  "target_application": "Minimally Invasive Instruments",
  "physical_properties": {
    "density": "1.2",
    "tensile_strength": "65.0",
    "max_service_temperature": "120.0",
    "hardness": "R118",
    "standard_tolerance": "Typically ISO 2768-m. Tighter tolerances of +/- 0.05 mm are achievable on specific features but will increase machining time and cost."
  },
  "manufacturing_limits": {
    "equipment_hard_specs": "Clamping Force: 4700 kN (470 Tons). Tie Bar Spacing (H x V): 780 x 780 mm. Platen Size (H x V): 1130 x 1130 mm. Max Shot Volume (PS): ~1001 cm³ (with 70mm screw). Injection Pressure: up to 177 MPa. Opening Stroke: 750 mm. Min/Max Mold Height: 300 / 800 mm.",
    "min_feature_size": "Min Wall Thickness: ~1.0 mm; Min Hole Diameter: ~1.0 mm (highly dependent on material and depth-to-diameter ratio).",
    "equipment_precision_grade": "Achievable part tolerance typically falls within IT11-IT13. For well-designed parts and high-quality tooling, dimensional stability of ±0.1 mm can be maintained on critical features, though general tolerances are closer to ISO 2768-m."
  },
  "commercial_parameters": {
    "factory_advantage": "Processing medical-grade Polycarbonate 2405 is notoriously difficult due to its extreme hygroscopicity, where improper drying leads to catastrophic part failure. Our strategy hinges on the Haitian Mars III 470T's servo-hydraulic system, which provides exceptional process stability. This allows us to maintain the precise, unwavering injection pressures and melt temperatures required to prevent hydrolytic degradation. For our clients in the minimally invasive instrument field, this means MechanoFab can produce dimensionally critical, flash-free components directly from the mold. We deliver net-shape parts that meet stringent ISO 13485 and FDA requirements in a single, highly repeatable step, eliminating the risks and tolerance stack-up associated with secondary finishing operations common elsewhere.",
    "target_volume": "Optimized for 1,000-50,000 units"
  },
  "_dev_note_visual_proofs": "Currently empty by default. This array is a reserved structural hook. It will be asynchronously populated with YouTube/Video metadata by the 06_video_injector.py post-processing.",
  "visual_proofs": [],
  "mechanofab_connect": {
    "about_us": "MechanoFab is a premium managed manufacturing platform empowering global hardware innovators.",
    "instant_quote_url": "https://mechanofab.com/quote",
    "engineering_support_email": "rfq@mechanofab.com"
  }
}