{
  "target_application": "Minimally Invasive Instruments",
  "physical_properties": {
    "density": "1.2",
    "tensile_strength": "65.0",
    "max_service_temperature": "120.0",
    "hardness": "R118",
    "standard_tolerance": "Typically ISO 2768-m. Tighter tolerances of +/- 0.05 mm are achievable on specific features but will increase machining time and cost."
  },
  "manufacturing_limits": {
    "equipment_hard_specs": "Clamping Force: 4000 kN (400 Ton-force); Tie Bar Distance (H x V): 720 x 720 mm; Max Mold Height: 730 mm; Min Mold Height: 250 mm; Max Opening Stroke: 680 mm; Ejector Stroke: 180 mm; Screw Diameter (B-Screw): 65 mm; Theoretical Shot Volume (PS): 897 cm³; Max Injection Pressure: 1800 bar; Platen Size: 1050 x 1050 mm.",
    "min_feature_size": "Min Wall Thickness: ~1.0 mm; Min Hole Diameter: ~1.0 mm (highly dependent on material and depth-to-diameter ratio).",
    "equipment_precision_grade": "Part dimensional tolerance achievable: IT8-IT10, depending heavily on part geometry, material, and mold quality. Machine position repeatability for key axes (injection, clamping) is typically within ±0.1mm, ensuring high shot-to-shot consistency."
  },
  "commercial_parameters": {
    "factory_advantage": "Successfully molding medical-grade polycarbonate like 2405 hinges on absolute process control, especially after its aggressive pre-drying cycle to prevent hydrolytic degradation. The material's high melt viscosity demands significant, yet stable, injection pressures. This is where our LK Potenza 400T provides a distinct advantage. Its servo-hydraulic closed-loop system delivers exceptionally stable and repeatable injection profiles, a capability standard hydraulic machines lack. For clients in minimally invasive instruments, this means we can consistently mold dimensionally critical components free from sink marks and warpage, directly achieving net-shape parts that meet stringent ISO 13485 requirements. At MechanoFab, this precision eliminates any need for secondary corrective operations, guaranteeing the part-to-part integrity required for FDA Class II/III devices.",
    "target_volume": "Optimized for 1,000-100,000 units"
  },
  "_dev_note_visual_proofs": "Currently empty by default. This array is a reserved structural hook. It will be asynchronously populated with YouTube/Video metadata by the 06_video_injector.py post-processing.",
  "visual_proofs": [],
  "mechanofab_connect": {
    "about_us": "MechanoFab is a premium managed manufacturing platform empowering global hardware innovators.",
    "instant_quote_url": "https://mechanofab.com/quote",
    "engineering_support_email": "rfq@mechanofab.com"
  }
}