{
  "target_application": "Microfluidics & Precision Consumables",
  "physical_properties": {
    "density": "1.04",
    "tensile_strength": "25.0",
    "max_service_temperature": "80.0",
    "hardness": "R80",
    "standard_tolerance": "Typically ISO 2768-m. Tighter tolerances of +/- 0.05 mm are achievable on specific features but will increase machining time and cost."
  },
  "manufacturing_limits": {
    "equipment_hard_specs": "Clamping Force: 3000 kN; Tie Bar Distance (H x V): 660 x 660 mm; Platen Size (H x V): 955 x 955 mm; Max Shot Weight (PS): ~135 g (varies with injection unit); Max Injection Pressure: ~2050 bar; Min/Max Mold Height: 250 / 680 mm.",
    "min_feature_size": "Min Wall Thickness: ~1.0 mm; Min Hole Diameter: ~1.0 mm (highly dependent on material and depth-to-diameter ratio).",
    "equipment_precision_grade": "Capable of achieving dimensional tolerances of ±0.05 mm on well-designed parts and stable processes. Typically conforms to IT Grade 8-10."
  },
  "commercial_parameters": {
    "factory_advantage": "Managing the low melt viscosity of HIPS for microfluidic applications is a game of precision. Any instability leads to silver streaks or incomplete fills in channels under 50µm. Our approach leverages the Zhafir Zeres III 300T's all-electric platform. Its superior shot-to-shot repeatability and thermal stability give us absolute control over injection pressure and velocity, perfectly replicating delicate mold features without defects. This net-shape molding capability, performed in an ISO 14644 compliant process, eliminates any need for secondary operations that would compromise optical clarity or dimensional integrity. The hydraulic-free system at MechanoFab ensures the cleanliness and consistency demanded by ISO 13485 and FDA standards, delivering qualified precision consumables directly from the mold.",
    "target_volume": "Optimized for 500-50,000 units"
  },
  "_dev_note_visual_proofs": "Currently empty by default. This array is a reserved structural hook. It will be asynchronously populated with YouTube/Video metadata by the 06_video_injector.py post-processing.",
  "visual_proofs": [],
  "mechanofab_connect": {
    "about_us": "MechanoFab is a premium managed manufacturing platform empowering global hardware innovators.",
    "instant_quote_url": "https://mechanofab.com/quote",
    "engineering_support_email": "rfq@mechanofab.com"
  }
}