{
  "target_application": "Microfluidics & Precision Consumables",
  "physical_properties": {
    "density": "1.12",
    "tensile_strength": "8.5",
    "max_service_temperature": "200.0",
    "hardness": "50A",
    "standard_tolerance": "+/- 0.005 mm (Conforming to ISO 286 Grade IT5-IT6)"
  },
  "manufacturing_limits": {
    "equipment_hard_specs": "X/Y/Z Axis Travel: 650 / 450 / 350 mm. Table Size: 750 x 400 mm. Max Workload: 300 kg. Spindle: HSK-A63, 20,000 rpm (Options for 30,000 and 40,000 rpm). Tool Magazine: 15 tools (Standard ATC, options for 30+). Rapid Traverse: 20,000 mm/min.",
    "min_feature_size": "Min Corner Radius: 0.2 mm (Note: This is difficult to maintain, costly, and requires frequent wheel dressing. R0.5mm or greater is strongly preferred for production.)",
    "equipment_precision_grade": "Positioning Accuracy: ±0.003 mm. Repeatability: ±0.0015 mm. Achievable part tolerance is consistently within the IT5 - IT6 grade, capable of holding features to ±0.005 mm under thermally-controlled production conditions."
  },
  "commercial_parameters": {
    "factory_advantage": "Successfully molding low-viscosity, platinum-cured liquid silicone rubber for microfluidics hinges entirely on the mold quality. The material's tendency to flash demands near-perfect parting lines, which is where our strategy diverges. We utilize the Makino V33i's exceptional thermal stability, maintained by core-cooled ballscrews and spindle, to machine complex mold cores with features under 50µm in a single, continuous operation. This eliminates thermal growth during long finishing cycles, preventing the chatter marks and dimensional errors that plague others. The result is a net-shape mold cavity with optical-grade finishes, achieving parting line tolerances below 0.005 mm without secondary grinding or polishing. This single-setup approach at MechanoFab delivers flawless microfluidic channels compliant with ISO 13485 standards from the first shot to the last.",
    "target_volume": "Optimized for 50 - 100,000+ units"
  },
  "_dev_note_visual_proofs": "Currently empty by default. This array is a reserved structural hook. It will be asynchronously populated with YouTube/Video metadata by the 06_video_injector.py post-processing.",
  "visual_proofs": [],
  "mechanofab_connect": {
    "about_us": "MechanoFab is a premium managed manufacturing platform empowering global hardware innovators.",
    "instant_quote_url": "https://mechanofab.com/quote",
    "engineering_support_email": "rfq@mechanofab.com"
  }
}