{
  "target_application": "Microfluidics & Precision Consumables",
  "physical_properties": {
    "density": "1.2",
    "tensile_strength": "65.0",
    "max_service_temperature": "120.0",
    "hardness": "R118",
    "standard_tolerance": "Typically ISO 2768-m. Tighter tolerances of +/- 0.05 mm are achievable on specific features but will increase machining time and cost."
  },
  "manufacturing_limits": {
    "equipment_hard_specs": "Clamping Force: 600 kN; Tie Bar Distance (H x V): 320 x 320 mm; Screw Diameters: 22 / 25 / 30 mm; Max Shot Weight (PS): 46 / 58 / 84 g; Max Injection Speed: 160 mm/s; Platen Size: 480 x 480 mm; Min/Max Mold Height: 150 / 350 mm.",
    "min_feature_size": "Min Wall Thickness: ~1.0 mm; Min Hole Diameter: ~1.0 mm (highly dependent on material and depth-to-diameter ratio).",
    "equipment_precision_grade": "Capable of achieving dimensional tolerances of ±0.05mm on small features. Can consistently hold general part tolerances within ISO 286 Grade IT9-IT10, with higher precision possible on critical-to-function dimensions depending on material and part geometry."
  },
  "commercial_parameters": {
    "factory_advantage": "Effectively molding this hygroscopic polycarbonate for microfluidics hinges on absolute process control. The all-electric architecture of our Zhafir Zeres III 60T provides the necessary precision. Its exceptional shot-to-shot repeatability, with less than 0.1% variation, is not just a specification—it's how we guarantee complete and consistent filling of micro-features under 50um without resorting to excessive pressures that could damage delicate mold cores. This level of control, combined with superior thermal stability, prevents the hydrolytic degradation that plagues standard hydraulic presses, thus preserving the material's optical clarity and impact strength. By leveraging the Zeres III's capabilities, MechanoFab produces net-shape microfluidic components that meet ISO 13485 standards directly from the mold, eliminating secondary bonding steps that risk channel collapse and compromise part integrity.",
    "target_volume": "Optimized for 500 - 75,000 units"
  },
  "_dev_note_visual_proofs": "Currently empty by default. This array is a reserved structural hook. It will be asynchronously populated with YouTube/Video metadata by the 06_video_injector.py post-processing.",
  "visual_proofs": [],
  "mechanofab_connect": {
    "about_us": "MechanoFab is a premium managed manufacturing platform empowering global hardware innovators.",
    "instant_quote_url": "https://mechanofab.com/quote",
    "engineering_support_email": "rfq@mechanofab.com"
  }
}