{
  "target_application": "Microfluidics & Precision Consumables",
  "physical_properties": {
    "density": "1.12",
    "tensile_strength": "8.5",
    "max_service_temperature": "200.0",
    "hardness": "50A",
    "standard_tolerance": "+/- 0.005 mm (Conforming to ISO 286 Grade IT5-IT6)"
  },
  "manufacturing_limits": {
    "equipment_hard_specs": "Clamping Force: 220 tons (2200 kN). Tie Bar Spacing (H x V): 610 x 610 mm. Platen Size (H x V): 870 x 870 mm. Max Shot Volume: Approx. 97 to 254 cm³ (dependent on screw diameters from 28 to 45 mm). Max Injection Speed: 330 mm/s (standard). Max Injection Pressure: ~274 MPa. Min/Max Mold Height: 250 - 600 mm.",
    "min_feature_size": "Min Corner Radius: 0.2 mm (Note: This is difficult to maintain, costly, and requires frequent wheel dressing. R0.5mm or greater is strongly preferred for production.)",
    "equipment_precision_grade": "Achievable part tolerance: ±0.02mm to ±0.05mm, highly dependent on part geometry, material, and mold quality. Machine positioning repeatability for injection and clamping axes is extremely high, typically ≤ ±0.01mm. This enables a process capability (Cpk) greater than 1.66 on critical dimensions under controlled conditions."
  },
  "commercial_parameters": {
    "factory_advantage": "Tackling the extremely low viscosity of platinum-cured LSR demands absolute process stability to prevent flash, which is catastrophic for micro-features. Our approach centers on the Fanuc Roboshot α-SiB 220T. Its all-electric, closed-loop servo control delivers exceptional shot-to-shot repeatability and clamp force stability, allowing us to hold mold parting line tolerances under 0.005 mm. This capability, combined with the machine's inherent cleanliness for our ISO 14644 cleanroom, enables MechanoFab to mold complex, flash-free microfluidic devices to net-shape. We eliminate secondary deflashing operations that risk damaging delicate channels. Our rigorous process control, built around the Roboshot's stability, also prevents the catalyst poisoning that causes cure inhibition, ensuring consistent biocompatibility for ISO 13485 compliance.",
    "target_volume": "Optimized for 50 - 100,000+ units"
  },
  "_dev_note_visual_proofs": "Currently empty by default. This array is a reserved structural hook. It will be asynchronously populated with YouTube/Video metadata by the 06_video_injector.py post-processing.",
  "visual_proofs": [],
  "mechanofab_connect": {
    "about_us": "MechanoFab is a premium managed manufacturing platform empowering global hardware innovators.",
    "instant_quote_url": "https://mechanofab.com/quote",
    "engineering_support_email": "rfq@mechanofab.com"
  }
}