{
  "target_application": "Microfluidics & Precision Consumables",
  "physical_properties": {
    "density": "1.2",
    "tensile_strength": "65.0",
    "max_service_temperature": "120.0",
    "hardness": "R118",
    "standard_tolerance": "Typically ISO 2768-m. Tighter tolerances of +/- 0.05 mm are achievable on specific features but will increase machining time and cost."
  },
  "manufacturing_limits": {
    "equipment_hard_specs": "Clamping Force: 900 kN; Tie Bar Spacing (H x V): 410 x 410 mm; Max Shot Weight (PS): ~135 g (with 35mm screw); Injection Pressure: up to 2,050 bar; Min/Max Mold Height: 160 / 460 mm; Max Opening Stroke: 360 mm.",
    "min_feature_size": "Min Wall Thickness: ~1.0 mm; Min Hole Diameter: ~1.0 mm (highly dependent on material and depth-to-diameter ratio).",
    "equipment_precision_grade": "Process repeatability enables finished part tolerances of ±0.05 mm on critical dimensions with stable engineering polymers. Machine positioning repeatability is typically within ±0.01 mm, supporting a process capability (Cpk) > 1.67 for demanding applications."
  },
  "commercial_parameters": {
    "factory_advantage": "Successfully molding Polycarbonate 2405 for microfluidic applications hinges on absolute process stability, especially after aggressive pre-drying to prevent hydrolytic degradation. This is where the all-electric Zhafir Zeres III 90T provides a distinct advantage. Its servo-driven platform is immune to the thermal drift common in hydraulic machines, delivering exceptional shot-to-shot consistency in pressure and velocity. This precision allows us to perfectly replicate delicate mold features like micro-channels, achieving optical clarity and dimensional accuracy straight from the tool. For our clients in regulated industries, the Zeres' clean, oil-free operation within our ISO 13485 certified workflow is non-negotiable. At MechanoFab, we leverage this capability to produce net-shape components, eliminating secondary operations that risk contamination or damage to fragile microstructures.",
    "target_volume": "Optimized for 1,000-50,000 units"
  },
  "_dev_note_visual_proofs": "Currently empty by default. This array is a reserved structural hook. It will be asynchronously populated with YouTube/Video metadata by the 06_video_injector.py post-processing.",
  "visual_proofs": [],
  "mechanofab_connect": {
    "about_us": "MechanoFab is a premium managed manufacturing platform empowering global hardware innovators.",
    "instant_quote_url": "https://mechanofab.com/quote",
    "engineering_support_email": "rfq@mechanofab.com"
  }
}