{
  "target_application": "Microfluidics & Precision Consumables",
  "physical_properties": {
    "density": "1.2",
    "tensile_strength": "65.0",
    "max_service_temperature": "120.0",
    "hardness": "R118",
    "standard_tolerance": "Typically ISO 2768-m. Tighter tolerances of +/- 0.05 mm are achievable on specific features but will increase machining time and cost."
  },
  "manufacturing_limits": {
    "equipment_hard_specs": "Clamping Force: 300 kN; Tie Bar Spacing (H x V): 260 x 260 mm; Platen Size (H x V): 410 x 410 mm; Max Shot Size (PS): ~14-36 cm³ (dependent on 18mm, 22mm, or 25mm screw diameter); Max Injection Pressure: ~255 MPa; Max Injection Speed: 330 mm/s; Ejector Stroke: 70 mm.",
    "min_feature_size": "Min Wall Thickness: ~1.0 mm; Min Hole Diameter: ~1.0 mm (highly dependent on material and depth-to-diameter ratio).",
    "equipment_precision_grade": "Achievable part tolerance of ±0.02mm to ±0.05mm, depending on material and geometry. Machine repeatability is sufficient to maintain a process Cpk > 1.67 on critical dimensions under stable conditions."
  },
  "commercial_parameters": {
    "factory_advantage": "Effectively molding low-viscosity polycarbonate for microfluidics hinges on absolute process stability, especially given its aggressive hygroscopic nature. This is where the Fanuc Roboshot α-SiB 30T becomes our critical asset. Its all-electric, servo-driven architecture eliminates the thermal variations inherent in hydraulic systems, providing exceptional shot-to-shot consistency. This level of control is non-negotiable for replicating mold features under 50µm with optical clarity. The machine’s precise injection pressure and velocity profiles ensure complete filling of micro-channels without causing flash or internal stress. By leveraging the Roboshot's repeatability, MechanoFab produces net-shape components that meet ISO 13485 standards directly from the tool, eliminating secondary operations that risk damaging delicate features in an ISO 14644 cleanroom environment.",
    "target_volume": "Optimized for 100-1,000 units"
  },
  "_dev_note_visual_proofs": "Currently empty by default. This array is a reserved structural hook. It will be asynchronously populated with YouTube/Video metadata by the 06_video_injector.py post-processing.",
  "visual_proofs": [],
  "mechanofab_connect": {
    "about_us": "MechanoFab is a premium managed manufacturing platform empowering global hardware innovators.",
    "instant_quote_url": "https://mechanofab.com/quote",
    "engineering_support_email": "rfq@mechanofab.com"
  }
}