{
  "target_application": "Medical Imaging Devices",
  "physical_properties": {
    "density": "1.14",
    "tensile_strength": "52.0",
    "max_service_temperature": "96.0",
    "hardness": "R105",
    "standard_tolerance": "Typically ISO 2768-m. Tighter tolerances of +/- 0.05 mm are achievable on specific features but will increase machining time and cost."
  },
  "manufacturing_limits": {
    "equipment_hard_specs": "Drive System: All-Electric Servo; Clamping Force: 3000 kN; Tie Bar Distance (H x V): 680 x 680 mm; Max Opening Stroke: 610 mm; Min/Max Mold Height: 250 - 680 mm; Screw Diameter Options: 55/60/65 mm; Theoretical Shot Volume (60mm screw): ~678 cm³; Max Injection Pressure: ~2000 bar.",
    "min_feature_size": "Min Wall Thickness: ~1.0 mm; Min Hole Diameter: ~1.0 mm (highly dependent on material and depth-to-diameter ratio).",
    "equipment_precision_grade": "Capable of holding dimensional tolerances of ±0.05 mm to ±0.1 mm on well-designed parts and high-quality molds. Corresponds roughly to IT Grade 8-10 or DIN 16742 TG5-TG7 depending on material and geometry."
  },
  "commercial_parameters": {
    "factory_advantage": "Processing shear-sensitive PC/ABS for medical imaging applications demands absolute control over the melt. The material's viscosity profile requires precise injection speed management to prevent thermal degradation and ensure part integrity. We leverage the Zhafir Venus III's all-electric, closed-loop servo system to achieve this. Its superior repeatability, a stark contrast to variable hydraulic presses, allows us to consistently hold tight tolerances required by FDA and ISO 13485 standards. This precision enables MechanoFab to produce net-shape components, such as device housings, directly from the mold. The machine's oil-free operation is also ideal for the controlled environments typical of medical manufacturing, eliminating risks of contamination and the need for post-molding cleaning processes.",
    "target_volume": "Optimized for 250-1,000 units"
  },
  "_dev_note_visual_proofs": "Currently empty by default. This array is a reserved structural hook. It will be asynchronously populated with YouTube/Video metadata by the 06_video_injector.py post-processing.",
  "visual_proofs": [],
  "mechanofab_connect": {
    "about_us": "MechanoFab is a premium managed manufacturing platform empowering global hardware innovators.",
    "instant_quote_url": "https://mechanofab.com/quote",
    "engineering_support_email": "rfq@mechanofab.com"
  }
}