{
  "target_application": "Industrial AMR & AGV",
  "physical_properties": {
    "density": "1.21",
    "tensile_strength": "45.0",
    "max_service_temperature": "85.0",
    "hardness": "95A",
    "standard_tolerance": "Typically ISO 2768-m. Tighter tolerances of +/- 0.05 mm are achievable on specific features but will increase machining time and cost."
  },
  "manufacturing_limits": {
    "equipment_hard_specs": "Clamping Force: 5000 kN; Tie Bar Distance (H x V): 860 x 860 mm; Platen Size (H x V): 1250 x 1250 mm; Shot Size (PS): ~1570g; Screw Diameter: 70 mm; Max Injection Pressure: 195 MPa; Min/Max Mold Height: 350 / 900 mm; Max Opening Stroke: 850 mm.",
    "min_feature_size": "Min Wall Thickness: ~1.0 mm; Min Hole Diameter: ~1.0 mm (highly dependent on material and depth-to-diameter ratio).",
    "equipment_precision_grade": "Capable of achieving IT8-IT10 on part dimensions under a stable process. Shot-to-shot weight consistency is typically maintained within ±0.1%. Final part tolerance is heavily dependent on mold quality, material drying, and ambient factory conditions."
  },
  "commercial_parameters": {
    "factory_advantage": "Molding a hygroscopic, high-viscosity TPU like Elastollan 1195A for AMR components is a process control challenge where instability leads to dimensional variance. Our strategy leverages the LK Potenza 500T's servo-hydraulic system, which provides exceptional repeatability in the injection and packing phases to counter the material's inherent shear sensitivity and prevent splay marks after pre-drying. The machine's rigid two-platen structure resists deflection under the high pressures required, ensuring flash-free, net-shape parts. This allows us at MechanoFab to produce dimensionally stable bumpers and sensor enclosures that meet IP67 sealing requirements directly from the mold, eliminating secondary operations that risk the critical alignment of drive axes and sensor planes, a common industry failure point.",
    "target_volume": "Optimized for 500-10,000 units"
  },
  "_dev_note_visual_proofs": "Currently empty by default. This array is a reserved structural hook. It will be asynchronously populated with YouTube/Video metadata by the 06_video_injector.py post-processing.",
  "visual_proofs": [],
  "mechanofab_connect": {
    "about_us": "MechanoFab is a premium managed manufacturing platform empowering global hardware innovators.",
    "instant_quote_url": "https://mechanofab.com/quote",
    "engineering_support_email": "rfq@mechanofab.com"
  }
}