{
  "target_application": "Industrial AMR & AGV",
  "physical_properties": {
    "density": "1.21",
    "tensile_strength": "45.0",
    "max_service_temperature": "85.0",
    "hardness": "95A",
    "standard_tolerance": "Typically ISO 2768-m. Tighter tolerances of +/- 0.05 mm are achievable on specific features but will increase machining time and cost."
  },
  "manufacturing_limits": {
    "equipment_hard_specs": "Clamping Force: 1200 kN (120 T); Tie Bar Spacing (H x V): 410 x 410 mm; Max Shot Weight (PS): ~165g (with 'B' screw ø35mm); Max Injection Speed: 160 mm/s; Min/Max Mold Height: 150 / 460 mm; Ejector Stroke: 120 mm.",
    "min_feature_size": "Min Wall Thickness: ~1.0 mm; Min Hole Diameter: ~1.0 mm (highly dependent on material and depth-to-diameter ratio).",
    "equipment_precision_grade": "Capable of achieving ±0.05mm on critical dimensions with a precision mold and stable process. General part tolerance typically conforms to DIN 16742-TG5/TG6."
  },
  "commercial_parameters": {
    "factory_advantage": "Handling a highly hygroscopic and shear-sensitive Thermoplastic Polyurethane (TPU) like 1195A demands absolute process stability, especially for AMR components requiring precise sensor alignment. Many shops struggle with inconsistent melt viscosity, leading to defects that compromise IP67 sealing. Our approach leverages the all-electric Zhafir Zeres III 120T. Its superior shot-to-shot consistency and precise injection control master the TPU's difficult flow behavior, preventing splay marks and ensuring complete mold fill. This allows us to execute complex mold designs that create net-shape parts with integrated seals in a single step. By eliminating the flash (burrs) and dimensional variations that plague hydraulic machines, MechanoFab delivers components that fit perfectly, avoiding the tolerance stack-up issues that cause misalignment, directly from the tool.",
    "target_volume": "Optimized for 250-2,000 units"
  },
  "_dev_note_visual_proofs": "Currently empty by default. This array is a reserved structural hook. It will be asynchronously populated with YouTube/Video metadata by the 06_video_injector.py post-processing.",
  "visual_proofs": [],
  "mechanofab_connect": {
    "about_us": "MechanoFab is a premium managed manufacturing platform empowering global hardware innovators.",
    "instant_quote_url": "https://mechanofab.com/quote",
    "engineering_support_email": "rfq@mechanofab.com"
  }
}